Buhler 535 - Manual (Page 134)

435/485/535
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Section 4 Contents - Lubrication & Maintenance
Section 4 - Lubrication & Maintenance
Contents
General Information . . . . . . . . . . . . . . . . . . . . . . . 4-2
Fueling the Tractor . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Inspection Access . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Lubrication & Maintenance Chart . . . . . . . . . . . . . . 4-6
Every 10 hours or Daily
 . Cleaning the Front Grill, Coolers & Radiator . . . . 4-8
2 . Check the Engine Coolant Level . . . . . . . . . . . . 4-9
3 . Check Fan/Water Pump Belt Tension . . . . . . . . 4-
4 . Check Alternator/AC Belt Tension . . . . . . . . . . 4-
5 . Check Engine Oil Level . . . . . . . . . . . . . . . . . 4-2
6 . Drain the Fuel Filter . . . . . . . . . . . . . . . . . . . . 4-2
7 . Drain the Auxiliary Fuel Filter (Optional) . . . . . 4-3
8 . Check the Hydraulic Oil Level . . . . . . . . . . . . . 4-3
9 . Check Transmission Oil Level . . . . . . . . . . . . . 4-4
0 . Parking Brake Adjustment . . . . . . . . . . . . . . . 4-5
 . Lubricate the Lower Articulation Pin . . . . . . . . 4-5
2 . Lubricate the Front Steering Cylinder Pins . . . . 4-6
3 . Lubricate the Rear Steering Cylinder Pins . . . . 4-6
4 . Lubricate the Upper Articulation Pins . . . . . . . 4-6
5 . Lubricate the Front Drag Link Pins . . . . . . . . . 4-7
6 . Lubricate the Rear Drag Link Pins . . . . . . . . . . 4-7
7 . Lubricate the Rear Axle Drive Shaft
Steady Bearing . . . . . . . . . . . . . . . . . . . . . . . 4-7
8 . Air Intake Piping/Charge Air Piping . . . . . . . . . 4-8
Every 50 hours
9 . Clean the Cab Air Filter . . . . . . . . . . . . . . . . . 4-9
20 . Check the Differential Oil Level . . . . . . . . . . . . 4-20
2 . Clean the Alternator . . . . . . . . . . . . . . . . . . . . 4-2
22 . Check the Tire Air Pressure . . . . . . . . . . . . . . . 4-2
23 . Check the Planetary Hub Oil Level . . . . . . . . . 4-2
Every 250 hours
24 . Change the Engine Oil and Filter . . . . . . . . . . 4-22
25 . Change the Fuel Filter . . . . . . . . . . . . . . . . . . 4-23
26 . Check the Engine Supplemental Coolant . . . . . 4-23
27 . Change the Transmission Oil Filter (CAT TA22) . 4-24
28 . Optional (Change the Transmission Oil after
first 250 hours (CAT TA22) . . . . . . . . . . . . . . . . 4-24
29 . Clean the Transmission Breather (CAT TA22) . . . . 4-25
30 . Check Air-conditioner Drain Hoses . . . . . . . . . 4-25
3 . Check Air-conditioner Sight Glass . . . . . . . . . . 4-26
32 . Check Weight Kit Hardware Torques . . . . . . . . 4-27
33 . Check Wheel Hardware Torques . . . . . . . . . . . 4-27
Every 300 hours
34 . Change the Transmission Oil Filter
(407 Twindisc Powershift Transmission) . . . . 4-28
Every 500 hours
35 . Clean the Battery Connections . . . . . . . . . . . . 4-29
36 . Check the Battery Electrolyte Level . . . . . . . . . 4-30
37 . Check the Starter Battery Connections . . . . . . 4-30
38 . Check the Engine Precleaner . . . . . . . . . . . . . 4-3
39 . Clean the Hydraulic Suction Screen . . . . . . . . 4-32
40 . Change the Hydraulic Filter - (Standard) . . . . . 4-33
4 . Change the Hydraulic Filter - (High Flow) . . . . 4-33
42 . Change the Transmission Filter
(Synchromesh Transmission) . . . . . . . . . . . . . 4-33
43 . Clean the Hydraulic Tank Breather . . . . . . . . . 4-34
44 . Change the Auxiliary Fuel Filter (Optional) . . . . 4-34
45 . Change the Differential Oil . . . . . . . . . . . . . . . 4-35
46 . Change the Planetary Hub Oil . . . . . . . . . . . . . 4-35
47 . Check the Axle Mount Bolt Torque . . . . . . . . . 4-35
48 . Check the Drawbar Wear Blocks . . . . . . . . . . . 4-36
49 . Steam Cleaning the Tractor . . . . . . . . . . . . . . . 4-36
Every 1000 hours
50 . Change the Transmission Oil (CAT TA22) . . . . . 4-37
5 . Clean the Transmission Suction Screen
(CAT TA22) . . . . . . . . . . . . . . . . . . . . . . . . . . 4-37
52 . Change the Inner & Outer
Air Cleaner Elements . . . . . . . . . . . . . . . . . . . 4-38
53 . Change the Cab Air Filter . . . . . . . . . . . . . . . . 4-40
Every 1200 hours
54 . Change the Transmission Oil
(407 Twindisc Powershift Transmission) . . . . 4-4
Every 1500 hours or Yearly
55 . Change the Coolant System Filter . . . . . . . . . . 4-42
56 . Change the Transmission Oil
(Synchromesh Transmission) . . . . . . . . . . . . . 4-43
57 . Clean the Transmission Suction Screen
(Synchromesh Transmission) . . . . . . . . . . . . . 4-43
58 . Check the Transmission Mounts
(All models . . . . . . . . . . . . . . . . . . . . . . . . . . 4-44
59 . Change the Hydraulic Oil . . . . . . . . . . . . . . . . 4-45
60 . Check the Engine Mounts . . . . . . . . . . . . . . . . 4-45
6 . Check the Engine Turbocharger Connections . . 4-46
62 . Check the Radiator and Heating
System Hoses . . . . . . . . . . . . . . . . . . . . . . . . 4-46
63 . Check the Cab Mounts . . . . . . . . . . . . . . . . . . 4-46
Every 2000 hours or 2 Yearly
64 . Change the Engine Coolant . . . . . . . . . . . . . . . 4-47
Indicated by warning light
65 . Change the Air Cleaner Outer Element . . . . . . 4-50
As Required
66 - 75 . Lighting - Bulb Replacement . . . . . . . . . . 4-52
76 . Rear Deck Panel Covers . . . . . . . . . . . . . . . . . 4-56
77 . Fuse Panel Relay Cover . . . . . . . . . . . . . . . . . 4-56
78 . Changing Fuses/Relays . . . . . . . . . . . . . . . . . . 4-57
79 . Check the Windshield Washer Fluid . . . . . . . . 4-59
80 . Change the Windshield Wiper Blades . . . . . . . 4-59
8 . Clean the Cab Floor . . . . . . . . . . . . . . . . . . . . 4-59
82 . Clean the Cab Seat and Upholstery . . . . . . . . . 4-59
83 . Change the Ether Canister . . . . . . . . . . . . . . . 4-60
84 . Drain the Fuel Tanks . . . . . . . . . . . . . . . . . . . 4-6
85 . Rear Fender Height Adjustment . . . . . . . . . . . 4-6
86 . Storing the Tractor . . . . . . . . . . . . . . . . . . . . . 4-62