End cap -51, Valve plate & rear shaft bearing -51 – JLG 450A_AJ Series II Service Manual User Manual

Page 101

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SECTION 3 - CHASSIS & TURNTABLE

3121180

– JLG Lift –

3-51

13. Using an 8 mm internal hex wrench, remove endcap

screws (22).

14. Remove endcap (23). Remove O-ring (24) from

housing or endcap.

NOTE: When endcap screws are removed, pressure from

servo spring will cause endcap to bind on shaft.
Press down on portion of endcap covering servo pis-
ton and hold endcap level while removing.

DO NOT SCRATCH VALVE PLATE SURFACE.

15. Remove valve plate (25) and timing pin (26) from

endcap.

NOTE: Each displacement has a unique valve plate. For

identification, the last two digits of the valve plate
part number are stamped on its surface.

16. Remove and discard O-rings (27, 28).
17. Remove rear shaft bearing (29) from endcap with a

bearing puller.

DO NOT DRIVE BEARING PAST REAR SHAFT JOURNAL.
BEARING MAY BECOME TRAPPED ON SHAFT AND DAMAGED.

NOTE: Bearing may be difficult to remove with a puller. Try

this as an alternative: Pack bearing cavity with heavy
grease. After shaft is removed, insert it into bearing
cavity and tap lightly with a soft mallet on the splined
end. Grease will force out bearing.

24

22

23

22. Screw
23. End Cap
24. O-ring

Figure 3-29. End Cap

26

28

29

30

29

27

25

25. Valve Plate
26. End Cap
27. O-ring
28. O-ring
29. Angle Stop
30. Servo Spring

Figure 3-30. Valve Plate & Rear Shaft Bearing

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