Determine the maximum number of motor starters – Rockwell Automation 1756-XXXX ControlLogix Digital I/O Modules User Manual

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Rockwell Automation Publication 1756-UM058G-EN-P - November 2012

Appendix E

Motor Starters for Digital I/O Modules

Determine the Maximum Number of Motor Starters

To determine the maximum number of motor starters that can be used by any
1756 digital I/O module, refer to this example.

Table 64 - Number of Motor Starters to be Used

Step

Value used in this example

1. Choose your motor starter.

Allen-Bradley Bulletin 500 Size 3 120V AC/60 Hz/2-3 Poles. Inrush 1225VA, Sealed=45VA

2. Determine the number of motor starters required for your

application.

12 size 3 motor starters

3. Choose a ControlLogix digital output module.

1756-OA16I
Output voltage = 74…265V AC
Output steady state current per point = 2A maximum @ 30 °C (86 °F)
& 1A maximum @ 60 °C (140 °F) Linear derating
Output steady state current per module = 5A maximum @ 30 °C (86 °F) & 4A maximum @ 60xC (linear derating)
Output surge current p= 20A maximum for 43 ms repeatable every 2 s @ 60 °C (140 °F)

4. Determine the maximum environmental operating

temperature.

50 °C (122 °F)

5. Confirm the voltage range is within the motor starter

range.

Motor starter uses 120V AC
1756-OA16I operates in a 74…120V AC voltage range

6. Confirm the inrush current per point.

Inrush of motor starter - Line voltage = Inrush current = 1225VA/120V AC = 10.2 A Inrush

7. Confirm the steady state point current of the module can

drive the motor starter.

Sealed/Line voltage = Steady state current = 45VA/120V AC = 0.375 A @ 50 °C (122 °F)
Output point current can drive: 2 A - (.033 mA x 10 °C) = 2 A - 0.33 A = 1.67 A @ 50 °C (122 °F)
Above 30 °C (86 °F), output point derates to .033 mA/°C (point derating)
The 1756-OA16I output point current (1.67A) can drive the motor starter (0.375 A @ 50 °C (122 °F)

8. Confirm the 1756-OA16I/A total module current can drive

12 size 3 motor starters @ 50 °C (122 °F).

Motor starter steady state current x 11 motor starters = .375 x 12 = 4.5A @ 50 °C (122 °F)
The output total module current can drive: 5A - (.033 mA x 10 x C) = 5A -0.33 A =4.67 A @ 50 °C (122 °F)
Above 30 °C (86 °F) total output current derates to .033 mA/x C (Module derating)
The 1756-OA16I total output current (4.67A) can drive the 12 motor starters (4.5 A) @ 50 °C (122 °F)

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