Rockwell Automation AADvance Controller System Build - Manual (Page 82)

4-2 Document: 553632
(ICSTT-RM448_EN_P) Issue: 08:
System Build Manual (AADvance Controller)
System Physical Design Check System Physical Design Check System Physical Design Check System Physical Design Check
Assess the physical design of the system to determine whether it is ready to be tested.
Do the following:
Verify there is physical segregation of any mains supply circuits from the 24V dc
controller circuits.
Review the arrangements of terminals and the provision of cable entries for field
wiring.
Evaluate the ease of access for maintenance activities.
Procedure to Verify Build State Procedure to Verify Build State Procedure to Verify Build State Procedure to Verify Build State
Assess the build state of the system against the test documentation. Do the following:
Compare the arrangement of the system with the General Arrangement drawings
to make sure the system has been manufactured and assembled correctly.
Verify that every item shown in the bill of materials on the General Arrangement
drawings is either in place or is available to be installed.
Check that any special features, configurations or options called for on the
drawings are present and correct.
Check nameplates and identification labels against the drawings.
Identify any non-conformance found between the system and the drawings. If
appropriate, correct the drawing. Record each non-conformance in the log book.
Procedure to Conduct the Mechanical Inspection Procedure to Conduct the Mechanical Inspection Procedure to Conduct the Mechanical Inspection Procedure to Conduct the Mechanical Inspection
Carry out a mechanical inspection to verify that an acceptable standard of
workmanship has been achieved in the assembly and wiring and that the test
arrangements are correct. Do the following:
Visually inspect the controller and verify that base units, modules and terminals are
free of damage.
Review the termination of system cabling against the drawings.
Procedure to Check Ground Bonding Procedure to Check Ground Bonding Procedure to Check Ground Bonding Procedure to Check Ground Bonding
WARNING AC SAFETY GROUND
Secure the AC safety ground busbar to the local factory earth point before
proceeding with any electrical testing or applying power to the system.
Failure to follow these instructions may result in personal injury.
Check that the ground continuity does not exceed 0.2 Ω.
Check that the isolation between grounds is 10M Ω.