Ultra-cut 400, Thermal dynamics, Ccm module – Tweco 400 Ultra-Cut(March 2013) User Manual
Page 163: I/o pcb cpu pcb
Manual 0-5163
A-23 APPENDIX
ULTRA-CUT 400
Art # A-09529
Art # A-09529
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10
10
A
A
B
B
C
C
D
D
E
E
F
F
/PUMP
+15
V
+15V
400
/FAN
200 - not used
/RAS
COM
200
24VA
C
400
24 VAC RE
T
+15V
/ AC
/ TEMP
/ STATUS
/ DC
/ GAS - COOLANT
COM
POT WIPER (GCM1000)
POT LOW (GCM 1000)
200
PLASMA ENABLE
PRESS OK (GCM 1000)
+15
V
PLASMA ENABLE
POT HI (GCM1000)
AC230V @ 5A
400
AC120V @ 1A
AC13V @ 2A
- ARC V
- ARC V
AC120V-RAS
0V-RAS (120V ret)
0V-A (24V ret)
NEG ARC VOLTS
To PCB7 TB
3
0V-RAS
AC120V-RAS
AC230V RET
NEG ARC VOLT
S
DC 15V
AC24V-GCM
DC 0V
AC230V @ 1.25A
AC230V RET
AC230V @ 1.25A
PILOT (TIP) VOLT
S
0V-B (120V ret)
WORK
AC24V-GCM
DC 15V
DC 0V
AC120V-GCM
To T1 PRI -
0
AC24V-GCM
0V-A (24V ret)
AC120V-GCM
0V-B (120V ret)
0V-A (24V ret)
WORK
To PCB7 CN2-1
AC120V-GCM
0V-B (120V ret)
To PCB7 CN2-2
DWG No:
Sheet
of
Supersedes
Scale
Date:
Drawn:
References
Date
By
Revisions
Rev
PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).
Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
Thermal
Dynamics
AA
42X1338
Monday, April 19, 2010
2
2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
400-Amp Power Supply 400V CCC
08:11:44
Thermal Dynamics
D
DWG No:
Sheet
of
Supersedes
Scale
Date:
Drawn:
References
Date
By
Revisions
Rev
PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).
Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
Thermal
Dynamics
AA
42X1338
Monday, April 19, 2010
2
2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
400-Amp Power Supply 400V CCC
08:11:44
Thermal Dynamics
D
DWG No:
Sheet
of
Supersedes
Scale
Date:
Drawn:
References
Date
By
Revisions
Rev
PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).
Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
Thermal
Dynamics
AA
42X1338
Monday, April 19, 2010
2
2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
400-Amp Power Supply 400V CCC
08:11:44
Thermal Dynamics
D
-15VDC_ISO
RS 485 (2 wire)
uses Tx+ & Tx- only
(used for TSC 3000)
RIBBON CABLE
TEST SOCKET
(F1 Sht 1)
RS 422 (4 wire)
connect TX+ to RX+
of CNC, Tx- to Rx-
of CNC
(F1 Sht 1)
ISOLATED
VOLTAGES
DCS1
100VAC - 24 VDC
JUMPER IN
REMOTE
HMI
** RS 485 / 422
on CPU board
19X2554 only.
NEG ARC VOLTS
SW6 - OK to MOVE CONTACTS / VOLTS
SW11 - ANALOG CURRENT SELECT
"B" DEFAULT, "A" REMOTE
KEY PLUG
Was 7 pin
changed to
14 pin in 2009
SW12 - DIVIDED ARC V RATIO SELECT
SW13 - FACTORY ONLY
PCB7 WK-5628
RELAY PCB
CIRCUIT COMM (GND)
CN11 34 CKT
CN10 26 CKT
PILOT DEM to PS
ANALOG DEM to CPU
Iso
J36 34 CKT
Wednesday, February 10, 2010
PCB6 DISPLAY
WK-5603
JUMPER
for 2 WIRE
(RS485 only)
wire to A & B
4W
4W
2W
JUMPER
for 4 WIRE
uses
TX+, TX-
RX+, RX-
J35 26 CKT
J14
J14
2W
SW14
SW14 - LINE
TERMINATION
normally on
(refer to manual)
CUT DEM to PS
RIBBON CABLE
5
9
8
76
1
2
3
4
SW10-ADDRESS
normally 0
(refer to
manual)
0
TEST SOCKET
UNDIVIDED ARC VOLTS
FOR HEIGHT CONTROLS
GND
GND
& CNC COMM
PLASMA ENABLE
24 VAC @ 1A
120 VAC @ 100ma.
(Not in all units)
POWER SUPPLY
REAR PANEL
TO AC INDICATOR (on PCB6)
29-41 VDC
RIBBON CABLE SIGNALS
/ = active low digital signal
CN10-J35 - 26 Ckt Ribbon Cable
2- Cut Demand
4- Pilot Demand
6- / Start
7- / Start2
9- / Pilot Enable
10- / HF Enable
12- / Pump Enable
13- / Fan Enable
15- / DC Indicator
16- / Over Temperature Indicator
18- / Gas-Coolant OK Indicator
19- / Status Lamp
CN11-J36 - 34 Ckt Ribbon Cable
1- Output Current Signal
3- / Arc Transferred (CSR)
4- / Pilot On
6- Coolant Flow (freq)
7- Coolant Temp (analog)
9- / Temp OK (Inverter/Chopper)
10- / Coolant Level OK
12- Missing Phase
13- / Ready to Operate
15- / Input Volts OK
16- / Inverter OCR
18- / PS ID "00*"
19- / PS ID "0*0"
20- / PS ID "*00"
21- E-Stop
22- E-Stop
29,31,33- 24 VAC Supply
30,32,34- 24 VAC Return
START / STOP
DIVIDED ARC VOLTS
Rx-
Tx+
Rx+
Tx-
REMOTE ANALOG
CURRENT CONTROL
+15VDC
+5VDC
-15VDC
COOLANT FLOW (freq) *
OK TO MOVE
I/O PCB
CPU PCB
DAT
PCB 5 WK-6276A (partial) INTERFACE PCB
230 VAC @ 1.25A
for Ext Heat
Exchanger
OK to MOVE -
E-STOP -
E-STOP +
* REMOTE MARKING +
OK to MOVE +
MOMENTARY START / STOP
START / STOP
* REMOTE MARKING -
STOP
START
(F1 Sht 1)
(F1 Sht 1)
MC2=PILOT
CONTACTOR
INPUT
CONTACTORS
TB1
TB2
+
-
Signal - Basic ID
Used to identify
GCM 1000 present
DIVIDED ARC V +
DIVIDED ARC V -
REMOTE ANALOG CURRENT CONTROL -
REMOTE ANALOG CURRENT CONTROL +
PILOT (TIP) VOLTAGE
TB3
COOLANT TEMP
(ON COOLANT
RETURN)
PILOT ON
OUTPUT
* OK2
* Only in CCM w/19X2634 I/O PCB.
Remote Marking only for DFC 3000
(not isolated).
SW8-4 on CPU PCB must be on to
enable Remote Marking.
ISOLATED COMM
+16 to +18VDC
* OK2
HOLD START -
HOLD START +
* +10VDC @ 10 ma.(for CC pot high)
Rx-
Tx+
Rx+
Tx-
PREFLOW ON -
CCM MODULE
PREFLOW ON +
Signal & GND
Isolated from
Plasma Supply
INTERNAL TERMINAL
STRIP TB3
KEY PLUG
+15VDC_ISO
ECO-B1507 - Initial Release
DAT 4-16-2010
To J59
(Grid C9)
To J70 (at C9) for
Ext. Heat Exchanger
(HE400) Power
To J55
(Grid E9)
From T1
(Grid D2)
From T2
(Grid F3)
From T1 (Grid D2)
From CN7
(Grid E4)
From CN12 (Grid E4)
From Sheet 1
Grids (A9, B9 & C9)
From
(Grid C9, sht 1)
From
(Grid A9, sht 1)
From
(Grid
D2)
To J55 & TB3
(grids D9, A10)
To J55 & TB3
(grids D9, A10)
CN11
CN11
1
2
CN12
CN12
1
2
J55-GCM
J55-GCM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
MC5 AU
X
MC5 AU
X
CN7
CN7
1
2
3
4
12
12
TP12
TP12
C.P5
C.P5
CN1
CN1
1
3
CN9
CN9
1
2
3
OK2 *
OK2 *
J54-REMOTE HMI
J54-REMOTE HMI
1
2
3
4
5
6
7
8
9
10
11
12
13
14
10
10
GAS ON
GAS ON
GREEN
AC
GREEN
AC
T2
T2
600_
460_
0...
230
400__
220__
200__
0___
TB5
TB5
D13
+5V
D13
+5V
22
1K
1K
66
TP7
TP7
MC4
MC4
CN13
CN13
1
2
3
J9
J9
1
2
3
4
5
6
D11
INITIALIZING / PROGRAMMING
D11
INITIALIZING / PROGRAMMING
+
RY2
+
RY2
RY3
RY3
55
J15-CNC
J15-CNC
1
2
3
4
5
6
7
8
9
10
11
12
13
14
1
2
3
11
11
11
1
2
3
C.P8
C.P8
D12
STATUS CODE
D12
STATUS CODE
99
TB4
TB4
TP5
TP5
D2&3
CANBUS ACTIVE
D2&3
CANBUS ACTIVE
TP17
TP17
100K
100K
D7
E-STOP_PS
D7
E-STOP_PS
55
1
2
J70 - HE
J70 - HE
7
2
3
TP3
TP3
C.P3
C.P3
J59-RAS
J59-RAS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
D18
RS485 RXD
D18
RS485 RXD
10
10
FAN2
FAN2
+
-
33
CN1
CN1
1
2
D8
OK_CNC
D8
OK_CNC
J8
J8
1
2
3
4
D9
GAS_ON
D9
GAS_ON
11
11
66
t
TH1
t
TH1
1
2
33
R8
1K 30W
R8
1K 30W
66
YELLOW
TEMP
YELLOW
TEMP
D21
CNC_E-STOP
D21
CNC_E-STOP
44
TP1
TP1
100K3
100K3
E-STOP
E-STOP
RY1-1
RY1-1
MC1 AU
X
MC1 AU
X
11
CN6
CN6
1
2
3
4
D17
RS485 TXD
D17
RS485 TXD
CN9
CN9
1
2
3
4
5
CN5
CN5
1
2
3
4
5
6
C.P7
C.P7
MC2
MC2
22
T1
T1
460
220
0,
13
0,,
100
0.
200
0..
110
0...
120.
0_
24.
0__
24_
0___
120.
0___
GREEN1
GAS
GREEN1
GAS
CN8
CN8
1
2
3
4
+V
GN
D
SI
G
FL1
FLOW_TURBINE_PULSE
+V
GN
D
SI
G
FL1
FLOW_TURBINE_PULSE
R
B
G
LSW1-1
SW_LIQUID_LEVEL_NC
LSW1-1
SW_LIQUID_LEVEL_NC
TB1
TB1
11
11
GREEN2
DC
GREEN2
DC
1
2
CN2
CN2
1
2
3
4
5
88
D15
PSR
D15
PSR
PUMP
MOT1
PUMP
MOT1
'
.
K7
K7
TP10
TP10
CN1
CN1
1
2
3
4
5
6
1
2
TP14
TP14
K6-2
K6-2
J6 **
J6 **
1
2
3
4
5
6
TP11
TP11
RED
STATUS
RED
STATUS
88
CN5
CN5
1
2
3
4
5
6
MC5
MC5
TP13
TP13
TP16
TP16
C.P4
C.P4
FAN1
FAN1
+
-
1
2
3
11
11
CN3
CN3
4
5
RY13
RY13
CN4
CN4
1
2
3
CN12
CN12
1
2
3
MC3 AU
X
MC3 AU
X
C.P6
C.P6
MC1
MC1
22
D26
HOLD_START
D26
HOLD_START
1
2
J1
J1
1
2
3
4
5
6
7
8
9
10
10
CN2
CN2
1
2
12
12
RY4
RY4
TP15
TP15
22
77
MC3
MC3
77
TP9
TP9
+
RY1
+
RY1
J7
J7
1
2
3
4
5
6
7
8
9
MC4 AU
X
MC4 AU
X
TP4
TP4
RY10
RY10
J4
J4
1
3
5
7
44
TB3
TB3
TB2
TB2
12
12
PSR
PSR
MC6
MC6
RY1
RY1
D23
CNC_START
D23
CNC_START
RY4
RY4
J5
J5
1
2
3
4
5
TP18
TP18
D28
CNC_PREFLOW
D28
CNC_PREFLOW
CN14
CN14
1
2
1
2
3
99
CN10
CN10
1
2
3
J6
J6
1
5
8
88
TP6
TP6
TP8
TP8
99
33
CN8
CN8
1
2
3
4
44
C.P2
C.P2
55
TP2
TP2
1
2
RY5
RY5
CN3
CN3
1
2
3
77