Ultra-cut 400, 02 system layout, Cooling system requirements – Tweco 400 Ultra-Cut(March 2013) User Manual

Page 28

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INSTALLATION

3-2

Manual No. 0-5163

ULTRA-CUT 400

Cooling System Requirements

Coolant must be added to the system on installation. The amount required varies with torch leads length.

Thermal Dynamics recommends the use of its coolants 7-3580 and 7-3581 (for low temperatures).

Coolant Capabilities

Cat. Number and Mixture

Mixture

Protects To

7-3580 ‘Extra-CoolTM’

25 / 75

10° F / -12° C

7-3581 ‘Ultra-CoolTM’

50 / 50

-27° F / -33° C

7-3582 ‘Extreme CoolTM’

Concentrate*

-76° F / -60° C

* For mixing with D-I CoolTM 7-3583

3.02 System Layout

Refer to section 3.05 for ground connections and ground cables.

Primary power

Work

CNC

Remote

Arc

Starter

Art # A-09448

Torch

Coolant Supply 10’

Coolant Return 10’

Control Cable

Pilot Return

Coolant Supply

Coolant Return

Plasma Gas

Shield Gas

Work Cable

DMC-3000

Gas

Console

Ultra-Cut

Power
Supply

DPC-3000

Gas

Control

Positioning Tube

Plasma Gas

Marking

Shield

Shield Gas

Negative 2/0

Pilot Return #8

Control Cable

50’ / 15.25 m Maximum Length

Shield

H

Q

R

U

S

A

B

E

C

D

P

K

L

O

I

J

G

175’ / 53.3 m Maximum Length

Preflow

Fiber Optic

L

Water Shield

T

F

125’ / 38.1 m Maximum Length

175’ / 53.3 m Maximum Length

Fiber Optic

Control Cable

F

Ground Cable

Only When
DMC Mounted
On Top Of PS

Touch

Screen

Controller

V

W

F1

F1

F

F

HE 400
Heat
Exchanger

Control Cable

C

D

Y

C
C
M

Coolant Supply

Coolant Return

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