Ultra-cut 400, Thermal dynamics, Component locator – Tweco 400 Ultra-Cut(March 2013) User Manual
Page 165: 100a inverter module # 1 (top), Interface pcb
Manual 0-5163
A-25 APPENDIX
ULTRA-CUT 400
Art # A-09530
Art # A-09530
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10
10
A
A
B
B
C
C
D
D
E
E
F
F
+12V -12V I_sense
P
GNDP
-15
V
INPUT_NG
I_senseP
+5
V
GN
D
+15V
+15V
GNDW
+15
V
MISSING_PHASE
400
200
CO
M
GNDW
Is
ense_W
-15V
w
+1
5V
w
+15V
w
-15V
w
Isense_W
GNDP
COM_
B
200_B
400_B
PGND
2
PGND
1
200_A
/ 200
/ 400
400_A
COM_
A
Ribbon Cable
Ribbon Cabl
e
Ribbon Cabl
e
Ribbon Cabl
e
Ribbon Cabl
e
Ribbon Cabl
e
400_A
COM_A
400_B
COM_B
200_C
COM_C
400_C
200_B
200_A
COM_
C
200_C
400_C
TORCH (-)
PILOT
WORK (+)
L1
L2
L3
E
+15V
+12VDC
+12VDC
+12VDC
To PCB7 CN2-
2
To PCB7 CN2-1
FAN + (24 VDC)
FAN - (24 VDC)
To PCB7 TB
3
To T1 PRI -
0
WORK
PILOT (TIP) VOLTS
NEG ARC VOLTS
RY2_B to INV #3
RY2_C to INV # 2
RY2_B to INV #3
RY2_C to INV # 2
DWG No:
Sheet
of
Supersedes
Scale
Date:
Drawn:
References
Date
By
Revisions
Rev
PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).
Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
Thermal
Dynamics
AA
42X1337
Tuesday, April 20, 2010
1
2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
400-Amp Power Supply 400V CE
08:11:44
Thermal Dynamics
D
DWG No:
Sheet
of
Supersedes
Scale
Date:
Drawn:
References
Date
By
Revisions
Rev
PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).
Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
Thermal
Dynamics
AA
42X1337
Tuesday, April 20, 2010
1
2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
400-Amp Power Supply 400V CE
08:11:44
Thermal Dynamics
D
DWG No:
Sheet
of
Supersedes
Scale
Date:
Drawn:
References
Date
By
Revisions
Rev
PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).
Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
Thermal
Dynamics
AA
42X1337
Tuesday, April 20, 2010
1
2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
400-Amp Power Supply 400V CE
08:11:44
Thermal Dynamics
D
RAS
PCB 8
WK-5687
RC &
RF CAPS
HALL SENSOR
HALL SENSOR
V_CHANGE PC
B
(400V only)
100A INVERTER MODULE # 1 (top)
P_GND
VAC_I
N
LINE to LINE,
LINE TO GND
CAPS & VARISTORS
PCB 1
WK-5630
INPUT POWER
INDICATOR
REAR PANEL
INPUT POWER
INDICATOR
INTERNAL
PILOT CURRENT SIGNAL
<
WORK CURRENT SIGNAL
<
PCB 5 WK-6276A (partial)
MISSING PHAS
E
(pulses)
<
BIAS SUPPLY
FOR PCB5
Not used on
400A Supply
DC FAN
POWER
CN1
CN5
CN6
CN4
CN5
CN6
(A1 Sht2)
(A1 Sht2)
(A1 Sht 2)
(A1 Sht 2)
CN6
ON / OFF
PCB3 WK-5694
PCB4 WK-5604
VAC_IN
P_GND
BIAS SUPPLY PCB
DETECTOR PCB
INTERFACE PCB
FILTER PCB
LSW1 Level SW, coolant, NC (B5, Sht 2)
MC1,3 Contactor, 3P ,Inv #1 input, Coil (B2, Sht 2)
" Contacts (A2, B3, Sht 1)
" Aux Contact (B3, Sht 2)
MC2 Contactor, pilot, Coil (B3, Sht 2)
" Contacts (B9, Sht 1)
MC4,5 Contactor, 3P ,Inv #2 input, Coil (B2, Sht 2)
" Contacts (B3,C3, Sht 1)
" Aux Contact (B3, Sht 2)
MC6 Contactor, 3P ,Inv #3 input, Coil (B2, Sht 2)
" Contacts (C8, Sht 1)
" Aux Contact (B3, Sht 2)
MOT1 Motor, Pump 230VAC, 1P (E4, Sht 2)
NE1 Neon indicator, rear panel, 220VAC (C1, Sht 1)
NE2 Neon indicator, internal, 220VAC (C1, Sht 1)
NFC1-4 Noise Filter, EMI, input (A2,B2,C2, Sht 1)
R6 Resistor, 20K, 30W (A8, Sht 1)
R7 Resistor, 1K, 30W (D2, Sht 2)
R9 Resistor, 10, 40W (B9, Sht 1)
RY1 Relay 100 VAC NC contact (B2,B3 sht 2)
RY2 Relay 12 VDC 3PDF Volts sel. (E1, sht1)
T1 Aux Transformer (C-E1, Sht 2)
T2 Aux Transformer (F1, Sht 2)
TH1 Thermal Sensor, coolant return (B5, Sht 2)
COMPONENT LOCATOR
(C7, Sht 2)
Power Supply
Rear Panel
--400-
-
400VAC 3 Phas
e
DAT
100A INVERTER MODULE # 3 (bottom)
(same as #1)
CN6
100A INVERTER MODULE # 4 (right side)
(same as #1)
(E2)
C1 Capacitor, 0.1 uf, 1250 VDC (D2, Sht 1)
C2a,b Capacitor, 47uf, 400VAC (B9, Sht 1)
C.P1 Circuit protector/ON-OFF SW (B2, Sht 1)
15A, 460V, 3P
C.P2 Circuit protector 2.5A 125V (C2, Sht 2)
C.P3 Circuit protector 3.15A 125V (D2, Sht 2)
C.P4 Circuit protector 10A 125V (D2, Sht 2)
C.P5 Circuit protector 2.5A 125V (D2, Sht 2)
C.P6 Circuit protector 2.5A 125V (E2, Sht 2)
C.P7 Circuit protector 8A 250V (F2, Sht 2)
C.P8 Circuit protector 3.15A 125V (E3, Sht 2)
D1 Diode Bridge 20A, 1600V, 3P (D2, Sht 1)
FAN1,2 Fan, Coolant, 24 VDC (E4, Sht 2)
FL1 Flow sensor (B5, Sht 2)
HCT1 Hall Current Sensor, Pilot (B9, Sht 1)
HCT2 Hall Current Sensor, Work (C9, Sht 1)
L1,9,11,13 Toroid input common mode filter (A2,B2,C2, Sht 1)
L2-7 Toroid Core common mode filter (B1, Sht 1)
L8,10,12,14 Toroid output common mode filter(A6,A8,B6,C6,Sht 1)
(C7 & A9,Sht 2)
(C7 & A9,Sht 2)
Wednesday, February 10, 2010
CN6
100A INVERTER MODULE # 2 (middle)
(same as #1)
CN6
CN104 16 CKT
CN102 16 CKT
CN103 16 CKT
CN101 16 CKT
RIBBON CABLE SIGNALS
CN6 - 16 Ckt Ribbon Cable
2,4- I_REF (Scaled Cut Demand)
5- PS_START (Start)
6- REDUNDANT_START (Start2)
8- INV_READY
9- / PS_START disabled by Input_NG
12- / OCR
13- / PS_START disabled by OCR
14- /TEMP_ERR
15- / PS_START disabled by Temp _Err
(C3)
(B6)
(E2)
LED1 ON = INV OVER TEMP *
LED2 ON = OCR FAULT *
LED3 ON = INV NOT READY
* MAY BE ON DIM WHEN PLASMA
DISABLED OR IN E-STOP
LED4 ON = INPUT NG FAULT
LED5 ON = COOLANT TEMP FAULT
LED6 ON = COOLANT LEVEL OK
LED7 ON = MISSING PHASE
LED8 ON = WRONG INPUT VOLTAGE FAULT
STATUS LEDS
ECO-B1507 - Initial Release
DAT 4-16-2010
S
S
TB1
TB1
T2
T2
P1
P1
TB2
TB2
N2
N2
CN32
CN32
1
2
3
4
CN18
CN18
1
2
3
TT
HCT2
HCT2
1 2 3 4
P (+)
P (+)
L1
L1
CN7
CN7
1
2
3
4
5
CN1
CN1
1
5
8
1
2
3
4
MC4-C
MC4-C
MC5-A
MC5-A
R
R
CN3
CN3
1
2
L5
L5
-
+
-
+
3
1
2
4
C.P1
C.P1
CN4 - PCB1
CN4 - PCB1
1
2
3
4
TB3
TB3
RY2
RY2
TB1
TB1
NE2
NE2
CN4
CN4
1
2
3
4
CN1- (not used)
CN1- (not used)
1
2
3
4
MC1-A
MC1-A
L10
L10
MC6-C
MC6-C
CN4 - PCB12
CN4 - PCB12
1
2
3
4
L9
L9
TT
CN32
CN32
1
2
3
4
N (-)
N (-)
MC3-C
MC3-C
HCT1
HCT1
1 2 3 4
TB2
TB2
TB4
TB4
MC1-C
MC1-C
WORK
WORK
S
S
N (-)
N (-)
CN2
CN2
1
2
R
R
++
EMI
FILTER
NFC1
EMI
FILTER
NFC1
L1
L2
L3
L4
L6
L5
CN10
CN10
1
2
CN2
CN2
1 2 3
CN4
CN4
1
4
CN7
CN7
1
2
3
4
5
L14
L14
CN3
CN3
1
CN2-400V
CN2-400V
1
2
3
4
MC4-B
MC4-B
L6
L6
P (+)
P (+)
L2
L2
L13
L13
+
RY2
+
RY2
MC2-A
MC2-A
CN4
CN4
1
2
3
4
5
P (+)
P (+)
NE1
NE1
S
S
++
MC2-B
MC2-B
CN2-400V
CN2-400V
1
2
3
4
MC6-B
MC6-B
MC3-B
MC3-B
MC2-C
MC2-C
L3
L3
P (+)
P (+)
L12
L12
MC5-C
MC5-C
200V
200V
EMI
FILTER
NFC4
EMI
FILTER
NFC4
L1
L2
L3
L4
L6
L5
CN2-400V
CN2-400V
1
2
3
4
CN4 - PCB12
CN4 - PCB12
1
2
3
4
TT
CN3
CN3
1
4
L11
L11
MC4-A
MC4-A
AC
AC
AC
+
-
D1
AC
AC
AC
+
-
D1
CN1-Not Used
CN1-Not Used
1
2
3
4
EMI
FILTER
NFC3
EMI
FILTER
NFC3
L1
L2
L3
L4
L6
L5
CN2
CN2
1
2
3
CN2-400V
CN2-400V
1
2
3
4
N (-)
N (-)
MC6-A
MC6-A
-
+
-
+
3
1
2
4
CN1
CN1
1
2
3
4
CN1- (not used)
CN1- (not used)
1
2
3
4
L8
L8
CN1
CN1
1
5
S1
S1
L4
L4
1
2
3
4
R6
20K
30W
R6
20K
30W
+
-
+
-
1
2
3
4
5
6
MC3-A
MC3-A
CN4 - PCB12
CN4 - PCB12
1
2
3
4
+
RY2
RY2
+
RY2
RY2
C2a
47 UF
C2a
47 UF
MC5-B
MC5-B
TB1
TB1
TB3
TB3
R
R
N (-)
N (-)
CN2
CN2
1
2
3
INRUSH
INRUSH
C2b
47 UF
C2b
47 UF
MC1-B
MC1-B
CN1- (not used)
6
CN1- (not used)
6
1
2
3
4
R9
10
R9
10
R1
R1
EMI
FILTER
NFC2
EMI
FILTER
NFC2
L1
L2
L3
L4
L6
L5
C1
C1
L7
L7
CN3
CN3
1
2
3
4