Tweco 400 Ultra-Cut(March 2013) - Manual (Page 6)

TABLE OF CONTENTS
SECTION 4: OPERATION ................................................................................... 4-1
4.01 Power Supply Control Panel ........................................................................... 4-1
4.02 Start-Up Sequence .......................................................................................... 4-2
4.03 TSC-3000 Navigation Functions ...................................................................... 4-2
4.04 TSC-3000 Initial Setup ONLY .......................................................................... 4-3
4.05 TSC-3000 Selecting New Process .................................................................. 4-4
4.06 TSC-3000 Selecting Recently Used Process ................................................... 4-5
4.07 TSC-3000 Creating a Custom Process ............................................................ 4-6
4.08 Back up and Restoration of Custom Processes. ............................................. 4-8
4.09 Sequence of Operation .................................................................................. 4-11
4.10 Gas Selection ................................................................................................ 4-13
4.11 Power Supply Status Codes .......................................................................... 4-15
4.12 DMC-3000 Status Codes .............................................................................. 4-18
4.13 DPC-3000 Status Codes ............................................................................... 4-20
SECTION 5: MAINTENANCE ............................................................................... 5-1
5.01 General Maintenance ...................................................................................... 5-1
5.02 External Coolant Filter Cleaning Procedure ..................................................... 5-1
5.03 Internal Coolant Filter Cleaning Procedure ...................................................... 5-2
5.04 Coolant Replacement Procedure ..................................................................... 5-2
5.05 Remote Arc Starter: Service Chart ................................................................. 5-3
5.06 Remote Arc Starter: Spark Gap Adjustment ................................................... 5-4
SECTION 6: REPLACEMENT ASSEMBLIES & PARTS ................................................. 6-1
6.01 Replacement Power Supply ............................................................................ 6-1
6.02 System Layout ................................................................................................ 6-2
6.03 Recommended Gas Supply Hose .................................................................... 6-2
6.04 Leads and Cables ............................................................................................ 6-3
6.05 Power Supply External Replacement Parts .................................................. 6-10
6.06 Power Supply Replacement Parts - Right Side ............................................. 6-11
6.07 Power Supply Replacement Parts - Right Side ............................................. 6-12
6.08 Power Supply Replacement Parts - Right Side ............................................. 6-13
6.09 Power Supply Replacement Parts - Front Panel ............................................ 6-14
6.10 Power Supply Replacement Parts - Front Panel ............................................ 6-15
6.11 Power Supply Replacement Parts - Right Side ............................................. 6-16
6.12 Power Supply Replacement Parts - Rear Panel ............................................ 6-17
6.13 Power Supply Replacement Parts - Right Side ............................................. 6-18
6.14 Power Supply Replacement Parts ................................................................. 6-19
6.15 Power Supply Replacement Parts - Right Side ............................................. 6-20
6.16 Power Supply Replacement Parts - Right Side ............................................. 6-21
6.17 DFC-3000 Automated Gas Control System Replacement Components ......... 6-22
6.18 DMC-3000 Gas Control Module Replacement Parts ..................................... 6-23
6.19 DPC-3000 Gas Control Module Replacement Parts ...................................... 6-24
6.20 TSC-3000 Touch Screen Control Remote and Internal Replacement Parts ... 6-25
6.21 Remote Arc Starter (RAS-1000) Replacement Parts ..................................... 6-26
6.22 Remote Arc Starter (RAS-1000) Replacement Parts ..................................... 6-27
6.23 Command & Control Module - Replacement Parts ................................... 6-28
6.24 HE 400 Heat Exchanger - Replacement Parts ............................................... 6-29