GE Industrial Solutions AF-300E$ - Manual (Page 3)

ACCEL/DECEL Times ................................................................... 6-15
Motor #2 ....................................................................................... 6-16
Analog Monitor Output .................................................................. 6-17
Output Terminals ........................................................................... 6-18
Output Terminal Functions ............................................................. 6-20
Frequency Control ......................................................................... 6-22
LED & LCD Monitor ....................................................................... 6-24
Pattern Operation .......................................................................... 6-26
Special Functions .......................................................................... 6-31
Motor Characteristics .................................................................... 6-33
Special Functions (Data Protection) ............................................... 6-34
7. MAINTENANCE AND INSPECTION ........................................ 7-1
Megger Test .................................................................................... 7-1
Periodic Parts Replacement ............................................................ 7-1
Inspection Items .............................................................................. 7-1
Measurement Points and Meters ..................................................... 7-2
8.TROUBLESHOOTING ................................................................ 8-1
Fault Condition Description and Operation ...................................... 8-1
Fault Condition Display and Corrective Actions ............................... 8-2
(1) Overcurrent ................................................................................ 8-9
(2) Ground Fault .............................................................................. 8-9
(3) Overvoltage .............................................................................. 8-10
(4) Undervoltage ............................................................................ 8-11
(5) Inverter Overheat ...................................................................... 8-12
(6) External Failure ......................................................................... 8-12
(7) Overload .................................................................................. 8-13
(8) DC Link Fuse Blown ................................................................. 8-13
(9) Memory Error, Keypad Communication, CPU Error .................. 8-14
(10) Timing Error ........................................................................... 8-14
(11) Motor Will Not Run ................................................................. 8-15
(12) Motor Will Run But Speed Will Not Change ............................ 8-16
(13) Motor Will Stall During Acceleration ........................................ 8-17
(14) Motor Heating Abnormal ........................................................ 8-17
Control Block Diagram .................................................................. 8-18
9. WARRANTY PARTS AND SERVICE ........................................ 9-1
Warranty Coverage ......................................................................... 9-1
Out-Of-Warranty Procedures ........................................................... 9-1
Motors ............................................................................................ 9-1
In Warranty Failure Check List
(Data necessary for Warranty Administration) .................................. 9-2
10. REPLACEMENT PARTS ....................................................... 10-1
11. GLOSSARY - DRIVES TERMINOLOGY ............................... 11-1
12. ELECTROMAGNETIC COMPATIBILITY .............................. 12-1
(1) General .................................................................................... 12-1
(2) RFI Filters ................................................................................. 12-2
(3) Recommened Installation Instructions ...................................... 12-3
Table of Contents
1. SAFETY PRECAUTIONS .......................................................... 1-1
2. DESCRIPTION, COMPONENT IDENTIFICATION,
AND SPECIFICATIONS ................................................................ 2-1
General Description ......................................................................... 2-1
Upon Delivery Inspection Procedures .............................................. 2-2
Drive Keypad Functions and Layout ................................................ 2-3
Table 1: AF-300E$ - Standard Specifications .................................. 2-3
Model Numbering System Diagram ................................................. 2-7
Table 2: AF-300E$ - Drive Dimensions ............................................ 2-8
CE Labeled Products ...................................................................... 2-9
Table 3: AF-300E$ - Drive Ratings, Efficiencies and Watts Loss .... 2-10
3. INSTALLATION GUIDELINES .................................................. 3-1
Installation Environment ................................................................... 3-1
Installation Mounting Clearance ....................................................... 3-2
AF-300E$ Dimension Drawings ....................................................... 3-3
4. WIRING PROCEDURES ........................................................... 4-1
Remove Terminal Block Cover ......................................................... 4-1
Control Circuit Wiring ...................................................................... 4-2
Main Circuit Wiring .......................................................................... 4-3
Table 4: AF-300E$ - Drive Cable Size Recommendations and Circuit
Protection Rating ............................................................................ 4-4
Figure 4-5: AF-300E$ - 1/2 to 30 Hp Connection Diagram ............. 4-7
Figure 4-6: AF-300E$ - 40 to 300 Hp Connection Diagram ............ 4-8
Table 5: AF-300E$ - Terminal Identification/Function ....................... 4-9
Auxiliary Control Power Supply Connection ................................... 4-11
DC Link Reactor Connection ......................................................... 4-12
Automatic Restart Circuit Connection ............................................ 4-14
Drive Interface Details .................................................................... 4-15
Main Circuit Wiring for CE Mark .................................................... 4-16
Dynamic Braking Technical Information ......................................... 4-17
5. INVERTER OPERATION ........................................................... 5-1
Pre-Operation Inspection ................................................................ 5-1
Keypad Panel Identification/Operation ............................................. 5-1
Function Code and Data Code Description/Selection ...................... 5-1
Keypad and Display Operation Programming .................................. 5-2
Program Mode - Example of Changing a Function Code ................. 5-3
Program Mode - Example of Checking Function Codes .................. 5-4
Program Mode - Checking Input/Output Signals ............................. 5-5
Keypad Fault Indication ................................................................... 5-6
Display at a Fault ............................................................................. 5-8
Accessing Fault History ................................................................... 5-9
Table 7: Function Code Settings .................................................... 5-10
`6. FUNCTION CODE DESCRIPTIONS ........................................ 6-1
Basic Function ................................................................................ 6-1
Input Terminal Functions ............................................................... 6-13
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