Testing rear oscillation lock circuit – Lull 6K Service Manual User Manual

Page 525

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Frame Tilt and Oscillation

Service Manual — Models 644B, 6K, 844C, 8K, 1044C, 10K

7-23

4. When the proximity switch (S1) energizes the proximity switch relay

(R1), power is also directed from relay (R1) to the rear oscillation lock
warning light relay (R3). When the warning light relay is energized, the
path to ground for the warning light is interrupted and the oscillation
lock warning light goes out.

5. As the service brake is applied, the normally open service brake

pressure switch (S2) closes. Power is directed to the service brake
pressure switch relay (R2), energizing it. This breaks the power
directed to the solenoid valve (V1) and locks the rear axle cylinder.

6. Even though the boom is below 40°, when the service brake is applied

so there is no power to the solenoid valve at the stabilizer block and the
stabilizing cylinder is locked, it is still possible to frame tilt.

7. Power is still supplied to the frame tilt lockout solenoid valve (V2) and

the frame tilt override pressure switch (S3). When the frame tilt
controller is activated (in the operator’s compartment), it directs pilot
pressure to the frame tilt valve section. The frame tilt override pressure
switch (S3) senses this pressure from the controller and closes. This
directs power to the solenoid valve (V1) on the stabilizer block which
unlocks the rear oscillation lock cylinder. This enables the main frame
to be tilted with the boom below 40° and with the service brake applied.

Testing Rear Oscillation Lock Circuit

Use Table 7-1 for testing the rear oscillation lock circuit.

Table 7-1: Rear Oscillation Lock Circuit Test Matrix

OPERATING

PARAMETERS

S1

PROXIMITY

SWITCH

S2

SERVICE

BRAKE

SWITCH

S3

FRAME TILT

OVERRIDE

SWITCH

R1

RELAY #1

PIN #86

R2

RELAY #2

PIN #86

R3

RELAY #3

PIN #86

V1

STABILIZER

SOLENOID

V2

FRAME TILT

LOCKOUT

SOLENOID

REAR

OSC.

LOCKED

LIGHT (10)

Boom below 40°
Service brake released

Closed

Open

Open

12 Volts

0 Volts

12 Volts

Energized
(Unlocked)

Energized
Frame tilt allowed

Off

Boom below 40°
Service brake applied

Closed

Closed

Open

12 Volts

12 Volts

12 Volts

De-energized
(Locked)

De-energized
Frame tilt allowed

Off

Boom above 40°
Service brake applied
Operating frame tilt

Closed

Closed

Closed

12 Volts

12 Volts

12 Volts

Energized
(Unlocked)

Energized while
frame tilting

Off

Boom above 40°
Service brake released

Open

Open

Open

0 Volts

0 Volts

0 Volts

De-energized
(Locked)

De-energized
Frame tilt disabled

On

Boom above 40°
Service brake applied

Open

Closed

Open

0 Volts

12 Volts

0 Volts

De-energized
(Locked)

De-energized
Frame tilt disabled

On

Boom above 40°
(Attempting to frame tilt)

Open

Depends on
brake
position

Open

0 Volts

Depends on
brake
position

0 Volts

De-energized
(Locked)

De-energized
Frame tile disabled

On

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