Rockwell Automation 1394 SERCOS Interface Multi-Axis Motion Control System Installation Manual - Manual (Page 4)

Publication 1394-IN002B-EN-P — February 2004
ii Table of Contents
Axis Module Connector Pin-outs . . . . . . . . . . . . . . . . . . . . 2-13
Axis Module Connectors . . . . . . . . . . . . . . . . . . . . . . . 2-13
Motor Power and Brake Connector Pin-outs. . . . . . . . . 2-13
Understanding I/O Specifications . . . . . . . . . . . . . . . . . . . 2-15
Discrete Input Specifications . . . . . . . . . . . . . . . . . . . . 2-15
Analog Output Specifications. . . . . . . . . . . . . . . . . . . . 2-17
Drive System OK Relay Specifications . . . . . . . . . . . . . 2-18
Motor Brake Relay Specifications . . . . . . . . . . . . . . . . . 2-19
SERCOS Connection Specifications . . . . . . . . . . . . . . . 2-20
Logic Power Input Specifications . . . . . . . . . . . . . . . . . 2-20
Understanding Feedback Specifications. . . . . . . . . . . . . . . 2-21
Motor and Auxiliary Feedback Specifications . . . . . . . . 2-21
Chapter 3
Connecting Your 1394 SERCOS
Interface System Chapter Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Understanding Basic Wiring Requirements . . . . . . . . . . . . . 3-1
Building Your Own Cables . . . . . . . . . . . . . . . . . . . . . . 3-2
Routing Power and Signal Wiring . . . . . . . . . . . . . . . . . 3-2
Input Power Conditioning . . . . . . . . . . . . . . . . . . . . . . . 3-3
Determining Your Type of Input Power . . . . . . . . . . . . . . . 3-4
Grounded Power Configuration . . . . . . . . . . . . . . . . . . . 3-4
Ungrounded Power Configuration . . . . . . . . . . . . . . . . . 3-5
Setting the Ground Jumper in Ungrounded Power
Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Setting the Ground Jumper in 5 and 10 kW
System Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Setting the Ground Jumper in 22 kW System Modules . . 3-7
Grounding Your 1394 SERCOS Interface System . . . . . . . . . 3-9
Grounding Your System to the Subpanel . . . . . . . . . . . . 3-9
Grounding Multiple Subpanels . . . . . . . . . . . . . . . . . . 3-10
Motor Power Cable Shield Termination . . . . . . . . . . . . 3-11
Power Wiring Requirements . . . . . . . . . . . . . . . . . . . . . . . 3-13
1394 Power Wiring Requirements . . . . . . . . . . . . . . . . 3-13
Connecting Input Power. . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Connecting Power Wiring for 5 and 10 kW
System Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Connecting Power Wiring for 22 kW System Modules . 3-17
Connecting Motor Power, Thermal Switch, and Brake . . . . 3-20
Connecting the Ground Wire and Cable Clamp . . . . . . 3-20
Wiring the Motor Power Connector . . . . . . . . . . . . . . . 3-22
Wiring the TB1/TB2 Connectors (1326AB/AS Motors). . 3-23
Wiring the Relay Outputs Connector . . . . . . . . . . . . . . 3-25
Understanding Feedback and I/O Cable Connections . . . . 3-26
Motor Feedback Connector Pin-outs . . . . . . . . . . . . . . 3-26
Wiring Feedback Connectors . . . . . . . . . . . . . . . . . . . . 3-29
Attaching the Cable Shield Clamp . . . . . . . . . . . . . . . . 3-31
Wiring Discrete Input Connectors . . . . . . . . . . . . . . . . 3-32