Chapter 1, Description, Chapter 1: overview – Hardy HI 3010 Filler/Dispenser Controller User Manual

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CHAPTER 1
Overview

CHAPTER 1: OVERVIEW

General Introduction to the Hardy Filler/
Dispenser/IBC HI 3010 User Guide

This User Guide provides the User with a complete descrip-
tion of the operating procedures for the HI 3010 Filler/Dis-
penser/IBC. To get the maximum service life from this
product, operators should use this instrument in accordance
with recommended practices either implied or expressed in
this manual. Before using the Filler/Dispenser/IBC all opera-
tors should read and understand all cautions, warnings, and
safety procedures, referenced or explicitly stated in this man-
ual, to insure the safe operation of this instrument. Hardy
Instruments sincerely appreciates your business. We encour-
age input about the performance and operation of our prod-
ucts from our customers. Should you not understand any
information in this manual or experience any problems with
this product, please contact our Technical Support Depart-
ment at:

Phone: (858) 278-2900
FAX: (858) 278-6700
E-Mail:

[email protected]

[email protected]

Or visit our web site at:

http://www.hardysolutions.com

Our web site is full of useful information about our products,
process weighing and vibration analysis applications. You
can also update the Filler/Dispenser/IBC Manual. The latest
revised manuals are available FREE in the Support Section
of our Web Site. While you’re on the site feel free to visit the
other web pages which can provide answers to your ques-
tions about, load points, process weighing, vibration analysis
or other Hardy instruments. Be sure to sign up for the Hardy
Newsletter to get the latest information on all Hardy prod-
ucts and services. For answers to technical issues and service
problems check the Hardy Web Tech on our Hardy Web Site.
Most problems can be resolved by the Hardy Web Tech, 24
hours a day 7 days a week. You can still contact a technician
by phone during our operating hours if necessary.

Description

The Hardy Process Solutions Filler/Dispenser/IBC controller
is part of a complete line of application specific process
weighing instruments. The Filler/Dispenser/IBC instrument
is available as an HI 3010, a stand alone controller with a
display (4 lines; 20 characters) and key pad or an HI 3010R,
blind remote stand-alone controller, swivel mounted with no
display. A remote 6 digit, 7 segment LED display is avail-
able as an option for the HI 3010R. The Filler/Dispenser

controller has built-in totalizers that keep you up to date as to
the following:

History of Totals for each of the twelve
(12) internally stored material configura-
tions include:

1.

Number of Cycles

2.

Amount of material in a cycle

The Hardy Filler/Dispenser/IBC is designed with output
alarms, for example:

Over Fills/Under Fills

• Feed

Time-outs

Out of Tolerance

Not OK to Fill

Too Many Jogs

Discharge gate is not responding

Change an Intermediate Bulk container

The HI 3010 Filler/Dispenser/IBC is field configurable for
filling, dispensing and IBC (Intermediate Bulk Container)
applications. This instrument is a stand-alone controller with
fast and slow speeds and auto-adjusting preacts for precise,
rapid process control. Displays keep the user up to date as to
the number of cycles and amount of material in the cycle. In
addition the instrument maintains a history of the totals for
each of the twelve internally stored material configurations.
Output alarms warn the operator of overfills, feed time-outs,
out of zero tolerance, not OK to fill, too many jogs, if the
discharge gate is not responding or when to change an inter-
mediate bulk container. The Filler/Dispenser/IBC contains
Hardy’s core features:

WAVERSAVER

®

- Eliminates the effects

of vibration on the scale.

C2

®

Electronic Calibration - Calibration

without test weights.

SMM (Secure Memory Module) - Mem-
ory for manual transfer of configuration
data to another HI 3010 instrument(s).

All of Hardy’s 3000 Series instrumentation is loaded with
standard features like a selectable 10/100 BaseT Ethernet
port and an embedded web server to link performance diag-
nostics and setup data to and from your local Intranet,
Extranet, VPN or via the Internet (World Wide Web). A stan-
dard Devicenet interface allows multiple applications to be
viewed and controlled from one display and allows 3rd party
I/O to be easily added to the system. Mapped I/O saves you
wiring costs by distributing the I/O where you need it at the
process or in the control room. The controllers act as “Mas-

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