9 auxiliary pump (platform equipped models only), 1 auxiliary pump description, 2 auxiliary pump replacement – JLG 4017PS Service Manual User Manual

Page 146: 10 control valves, 1 main control valve, Auxiliary pump (platform equipped models only), Control valves, Auxiliary pump description, Auxiliary pump replacement, Main control valve

Advertising
background image

Hydraulic System

8-14

3706PS, 3707PS, 4014PS, 4017PS, 33.7, 37.6, 37.7

8.9

AUXILIARY PUMP (PLATFORM
EQUIPPED MODELS ONLY)

8.9.1

Auxiliary Pump Description

The auxiliary pump works as a safety back up for the
platform in case of engine stalling. The pump will allow
the platform to lower without the engine running.

8.9.2

Auxiliary Pump Replacement

a. Auxiliary Pump Removal

1. Park the machine on a firm, level surface, level the

machine, fully retract the boom, lower the boom,
place the transmission control lever in
(N) NEUTRAL, engage the park brake and shut the
engine OFF.

2. Place a Do Not Operate Tag on both the ignition key

switch and the steering wheel.

3. Open the engine cover. Allow the system fluids to

cool.

4. .Properly disconnect the battery.

5. Thoroughly clean the auxiliary pump (1) and

surrounding area, including all hoses and fittings,
before proceeding.

6. Place a suitable container to catch hydraulic fluid

drainage beneath the frame.

7. Label, disconnect and cap the hydraulic hoses

attached to the auxiliary pump. Slowly turn hose
fittings to allow any trapped pressure in the hydraulic
system to escape. Call all fittings to prevent dirt and
debris from entering the hydraulic system.

8. Wipe up any hydraulic fluid spillage in, on, near and

around the machine and work area.

9. Label and disconnect the electrical connections to

the auxiliary pump.

10. Support the valve and remove the bolts securing the

pump to the engine pod.

11. Remove the pump.

b. Auxiliary Pump Installation

1. Install the pump to its original orientation and secure

in place with the previously used hardware.

2. Connect the previously labeled electrical

connections to the pump.

3. Uncap and connect the previously labeled hydraulic

hoses to the auxiliary pump.

4. Properly connect the battery.

5. Test the pump functions.

6. Close and secure the engine cover.

7. Remove the Do Not Operate Tag from the ignition

key switch and the steering wheel.

8.10

CONTROL VALVES

8.10.1

Main Control Valve

The main control valve is mounted at the rear of the
machine inside the frame.

The main control valve assembly (2) consists of working
sections with their own valve assemblies, each providing
a specific hydraulic function. Those functions are:
lift/lower (3), extend/retract (4), tilt (5) and auxiliary (5).

MAM1290

1

MZ6400

6

5

4

3

2

Advertising
This manual is related to the following products: