Rockwell Automation 1560E SMC Flex Smart Motor Controller User Manual

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1560E-UM050B-EN-P - June 2013

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Preface

Service Procedure

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P-1

Product Overview

Chapter 1

Manual Objectives ............................................................................ 1-1
Documentation .................................................................................. 1-1
Description ........................................................................................ 1-1

1503E – OEM Controller ........................................................... 1-1
1560E – Retrofit Controller ....................................................... 1-2
1562E – Combination Controller ............................................... 1-2
SMC-Flex Control Module ......................................................... 1-2

Starting Modes .................................................................................. 1-3

Soft Start .................................................................................... 1-3
Selectable Kickstart .................................................................... 1-4
Current Limit Start ..................................................................... 1-4
Dual Ramp Start ......................................................................... 1-5
Full Voltage Start ....................................................................... 1-5
Preset Slow Speed ....................................................................... 1-6
Linear Speed Acceleration and Deceleration .............................. 1-7
Soft Stop ...................................................................................... 1-8

Protection and Diagnostics ............................................................... 1-9

Overload ..................................................................................... 1-9
Underload .................................................................................. 1-11
Undervoltage ............................................................................. 1-11
Overvoltage ............................................................................... 1-11
Unbalance .................................................................................. 1-12
Stall Protection and Jam Detection ........................................... 1-12
Ground Fault ............................................................................. 1-13
Thermistor/PTC Protection ....................................................... 1-14
Open Gate ................................................................................ 1-16
Line Faults ................................................................................ 1-16
Excessive Starts/Hour .............................................................. 1-17
Overtemperature ....................................................................... 1-17

Metering.......................................................................................... 1-17
Communication ............................................................................... 1-18
Programming .................................................................................. 1-18
Status Indication ............................................................................. 1-19
Control Options .............................................................................. 1-19

Pump Control Option ............................................................... 1-19
Application Considerations .................................................. 1-20
Braking Control Option ............................................................. 1-21

Hardware Description ..................................................................... 1-22

Power Module .......................................................................... 1-22
Self-Powered Silicon-Controlled Rectifier Gate Driver Board .... 1-22
Interface Board ......................................................................... 1-23

Table of Contents

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