Maintenance – Glow-worm Ultracom2 35 Store User Manual

Page 47

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0020112185_PROTO_13 - 01/11 - Glow-worm

- 45 -

1

2

3

2B

2A

Key

1 Throttle

2 Combustion analyser sample point

2A flue elbow

2b Vertical flue adaptor

3 Cap

18.3.3

Maximum rate check and adjustment

i

To verify the maximum gas rate CO

2

setting the

appliance must be checked at the maximum rate.

• Activate the test mode "P.01" and set the value to 100 in order

to force the burner at P. max. See chapter "Specific adjustment

▸ Appliance technical settings and parameter list ▸ Test

modes".

• Wait approximately 5 minutes to read a stabilised CO

2

value.

• Check that the value is within the range specified in table in

the “check” column.

G20 burner % CO

2

Model

Check (case on)

Setting (case off)

CO/CO

2

ratio

35 Store

9.2 ± 0.3%

9 ± 0.2%

0.004

G31 burner % CO

2

Model

Check (case on)

Setting (case off)

CO/CO

2

ratio

35 Store

10.3 ± 0.3%

10.1 ± 0.2%

0.004

If the combustion reading is not within the acceptable values

and the integrity of the complete flue system and combustion

circuit seals have been verified and the inlet gas pressure (and

gas rate) have been verified, then, it will necessary to adjust the

combustion rate of the appliance.

i

Adjustment is made by turning the throttle an ⅛

of a turn, waiting 1 minute to allow the appliance

to stabilise before checking or making further

adjustments.

• Remove the sticker covering the “throttle” adjustment screw,

if fitted.

• Rotate the “throttle” (1) (anti-clockwise to increase), to the

required CO

2

, refer to previous diagram and the “Setting”

column in the table.

• When you have finished, press the On/Off button to exit the

test modes.

• Remove the analyser probe and replace the cap on the

sampling point, replace the controls fascia, and the front

casing panel.

i

Remember to replace the sample point cap on

completion of the test.

18.3.4

Gas rate check

• Check the gas rates as described in the commissioning

section.

18.3.5

Completion

If it is not possible to achieve the required results for either the

combustion or gas rates, it will be necessary to complete a full

service of the appliance and then repeat the combustion check

procedure.

If after servicing and adjustment of the appliance the combustion

values are still unacceptable and after further remedial work has

been carried out, the appliance must be disconnected until the

CO/CO

2

ratio is acceptable.

• Advice can be sought from the Glow-worm Technical Helpline.

18.4 Servicing

i

If the Combustion CO

2

, CO/CO

2

ratio & Gas rate

checks did not require adjustment then it will not be

necessary to complete a full service.

All routine servicing requirements can be achieved by the removal

of the front panel.

• Position the control box into the service position.

• Before commencing with a service or replacement of parts,

isolate the boiler from the electrical and gas supplies.

18.4.1

Service interval record

• Refer to benchmark book stapled in the centre pages of this

manual.

MAINTENANCE

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