Maintenance – Glow-worm Ultracom2 35 Store User Manual

Page 59

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0020112185_PROTO_13 - 01/11 - Glow-worm

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19.5.6

Re-assembling the burner group

• Place the burner assembly on the heat exchanger (21).

• Progressively tighten the 4 nuts (12) in an alternate order.

• Reassemble the silencer.

• Connect the gas pipe (36) with a new gasket to the burner

group.

• Connect the spark electrode connector (5) to the igniter unit.

• Connect the connector to the gas valve (37) and the fan (34).

• Open the appliance’s gas input.

• Check the tightness of the gas connection.

19.5.7

Heating flow Thermistor

• Remove the electrical connections from the thermistor (28).

• Remove the retaining clip from the flow pipe (27).

i

When reconnecting, the polarity of the wiring to

thermistors is not important.

19.5.8

Heating Return Thermistor

• Remove the electrical connections from the thermistor (26).

• Remove the retaining clip from the return pipe (24).

i

When reconnecting, the polarity of the wiring to

thermistors is not important.

19.5.9

Gas valve

• Remove the burner door (11) refering to chapter "Dismantling

the burner door".

• Remove the two gas valve retaining screws (30).

• Remove the gas valve (31) and the gasket (32).

• Fit the new gas valve and the new gasket by repeating the

operations in reverse.

• After assembly test for gas tightness and purge in accordance

with the current issue of BS6891or in IE, the current edition of

I.S.813 “Domestic Gas Installations”.

• Check the combustion CO

2

.

19.5.10 fan

• Remove the burner door (11) refering to chapter "Dismantling

the burner door".

• Remove the gas valve (31) (see previous paragraph).

• Loosen the 3 screws (38) located on the burner door (11).

• Remove the fan (33) and the gasket (35).

• Fit the new gasket (35).

• Screw the new fan to the burner door (11).

• After assembly test for gas tightness and purge in accordance

with the current issue of BS6891or in IE, the current edition of

I.S.813 “Domestic Gas Installations”.

19.6 Condensate trap

a

Warning: condensate is mildly acidic. Wear protective

gloves.

1

2

6

7

3

5

4

Key

1 Condensate reservoir

2 Condensate outlet pipe

3 Screws

4 Condensate trap

5 Condensate reservoir retaining clips

6 Hose

7 Heat exchanger

• Place a container under the condensate trap (4).

• Remove the condensate (1) from the reservoir.

• Disconnect the condensation discharge (2).

• Disconnect the hose (6) from heat exchanger (7).

• Remove the retaining screws (3) of the condensate trap (4).

The condense trap will contain water, lift taking care not to spill

the water.

• Remove the condensate trap (4) using the clips (5).

• IMPORTANT: Partially fill the condensate trap with water before

replacing. Start the siphon (1) and fill with water.

MAINTENANCE

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