Breather case removal, Breather case installation, Torque – Kawasaki STX-15F User Manual

Page 158: Sealant, Oil separator tank removal, Breather case and oil separator tank

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4-14 ENGINE LUBRICATION SYSTEM

Breather Case and Oil Separator Tank

Breather Case Removal

Remove:

Seat (see Hull/Engine Hood chapter)
Exhaust Manifold (see Exhaust System chapter)
Clamp [A]
Breather Hose [B]
Breather Case Mounting Bolts [C]

Pull the breather case [D] upward.

Breather Case Installation

If the breather pipe [A] removed, install the pipe as follow.

Apply grease to the O-ring [B].

Install the O-ring to the short length pipe side [C] of the
breather pipe.

Install the breather pipe so that the short length pipe side
faces downward.

Torque - Breather Pipe Bolts: 8.8 N·m (0.90 kgf·m, 78 in·lb)

Apply silicone sealant to the inside of the rubber grommet
[D].

Sealant - Kawasaki Bond (Silicone Sealant): 92104-0004

Tighten the breather case mounting bolts.

M6 × 55 Bolts [E]
M6 × 45 Bolt [F]

Torque - Breather Case Mounting Bolts: 7.8 N·m (0.80

kgf·m, 69 in·lb)

Install the breather hose clamp pinch head [G] as shown.

Oil Separator Tank Removal

Remove:

Seat (see Hull/Engine Hood chapter)
Breather Hose Clamps [A] (slide out)
Breather Hoses [B]
Mounting Screws
Braket

Be careful not to drop the nuts [C].

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