Magneto flywheel removal, Special tool, Magneto flywheel installation – Kawasaki STX-15F User Manual

Page 232: Magneto flywheel

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8-12 ENGINE BOTTOM END

Magneto Flywheel

Magneto Flywheel Removal

Remove:

Engine (see Engine Removal/Installation chapter)
Crankshaft Sensor Cover (see Electrical System chap-
ter)
Coupling (see Coupling/Output Shaft Removal)
Magneto Cover (see Coupling/Output Shaft Removal)

Using the rotor puller [A], pull off the flywheel [B].

Special Tool - Rotor Puller: 57001-1623

Grip: 57001-1591 [C]

CAUTION

Do not hit the head of the rotor puller. A loss in rotor
magnetism may be caused.

Magneto Flywheel Installation

Using a high-flash points solvents, clean off any oil or dirt
that may be on the crankshaft taper, and in the tapered
hole in the magneto flywheel.

Install the O-ring [A] directly as shown.

This face [C] is magneto flywheel side.

Fit the woodruff key [B] securely in the crankshaft before
installing the magneto flywheel.
If the reduction gear [D] is removed, apply a molybdenum
disulfide grease to both ends of its shaft.

Install the reduction gear and the washer [E].

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