Assembly order, Tightening sequence, Tightening torque – Kawasaki STX-15F User Manual

Page 17: Force, Gasket, o-ring

Advertising
background image

GENERAL INFORMATION 1-7

Before Servicing

Assembly Order

In most cases assembly order is the reverse of disassem-

bly, however, if assembly order is provided in this Service
Manual, follow the procedures given.

Tightening Sequence

Generally, when installing a part with several bolts, nuts,

or screws, start them all in their holes and tighten them to
a snug fit. Then tighten them according to the specified se-
quence to prevent case warpage or deformation which can
lead to malfunction. Conversely when loosening the bolts,
nuts, or screws, first loosen all of them by about a quar-
ter turn and then remove them. If the specified tightening
sequence is not indicated, tighten the fasteners alternating
diagonally.

Tightening Torque

Incorrect torque applied to a bolt, nut, or screw may

lead to serious damage. Tighten fasteners to the specified
torque using a good quality torque wrench.

Force

Use common sense during disassembly and assembly,

excessive force can cause expensive or hard to repair dam-
age. When necessary, remove screws that have a non
-permanent locking agent applied using an impact driver.
Use a plastic-faced mallet whenever tapping is necessary.

Gasket, O-ring

Hardening, shrinkage, or damage of both gaskets

and O-rings after disassembly can reduce sealing per-
formance.

Remove old gaskets and clean the sealing

surfaces thoroughly so that no gasket material or other
material remains. Install new gaskets and replace used
O-rings when re-assembling

Advertising