Cylinder removal, Piston removal, Special tool – Kawasaki STX-15F User Manual

Page 209: Cylinder, pistons

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ENGINE TOP END 6-31

Cylinder, Pistons

Cylinder Removal

Drain the engine oil (see Periodic Maintenance chapter).

Remove:

Engine (see Engine Removal/Installation chapter)
Cylinder Head (see Cylinder Head Removal)
Dipstick Tube Bolts [A]
Dipstick Tube [B]

Remove:

Breather Case Mounting Bolts [A]
Clamp [B]
Breather Case [C] (with Hose)
Oil Hose [D]

Remove:

Camshaft Chain Guide Bolts [A]
Camshaft Chain Guide [B]
Cylinder [C]

Piston Removal

Remove the cylinder (see Cylinder Removal).

Place a clean cloth under the pistons and remove the pis-
ton pin snap ring [A] from the outside of each piston.

CAUTION

Do not reuse the snap rings, as removal weakens
and deforms them. They fall out and score the cylin-
der wall.

Remove the piston pins with a piston pin puller [A].

Special Tool - Piston Pin Puller Assembly: 57001-910

Remove the pistons.

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