Appendix 8. advanced diagnostics, A8.1 multi-sensing process monitoring, A8.2 impulse line blockage detection (ilbd) – Yokogawa EJX930A User Manual

Page 151: A8.1, A8.2, A8-1, Important

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<Appendix 8. Advanced Diagnostics>

A8-1

IM 01C25R03-01E

Appendix 8. Advanced Diagnostics

A8.1 Multi-sensing Process

Monitoring

Multi-sensing process monitoring function (option

code: /DG1) provides the advanced diagnostics

to detect the abnormal conditions in process

environment such as an impulse line etc. by using

the EJX multisensing technology and its unique

algorithm. There are following two functions.

Impulse Line Blockage Detection (ILBD)

The fluctuation change of differential pressure and

static pressure is monitored by a silicone resonant

sensor and detects a potential blockage condition.

The differential pressure transmitter provides also a

result of which pressure-side was plugged.

Heat Trace Monitoring

The flange temperature is calculated by two

temperature sensors built in the EJX. The

temperature change enables to detect the heat

trace breakage or the abnormal temperature due to

the failure.

A8.2 Impulse Line Blockage

Detection (ILBD)

ILBD is carried out by using statistical analysis

based on the measured values of process

fluctuations that exist in a fluid. An alarm on the

EJX LCD display or an analog alert is generated if

blockage reaches a certain level. EJX provides the

following results as blockage detection.
(1) A Blocking and B Blocking

These are blockage detections based on

the fluctuation value change of differential

pressure/pressure. With a differential pressure

transmitter, each result indicates that both or

single side is plugged.

(2) Low Side Blocking

It is a low-pressur-side blockage detection

based on the change of VALUE_BLKF* or low-

pressure-side fluctuation value.

(3) High Side Blocking

It is a high-pressure-side blockage detection

based on the change of VALUE_BLKF* or high-

pressure-side fluctuation.

*: VALUE_BIKF indicates blockage degree characterized

by a comparison of the high- and low-pressureside

fluctuation values. For the details, refer to A8.2.1.

IMPORTANT

• The pressure fluctuation amplitude in fluids

must be sufficiently large for blockages to be

detected.

• If the pressure fluctuation amplitude is too

low for a reference value to be obtained,

blockages detection operation cannot be

performed with an alarm that the reference

value is invalid.

• The pressure fluctuation amplitude may

change due to other causes unrelated with a

blockage according to process condition. In

above case, a false alarm of an impulse line

blockage may be generated. Before taking

action in response to a blockage alarm,

you need to consider the plant operating

conditions.

Notes for Pressure or Level

measurement

With pressure or level measurement, the pressure

fluctuation amplitude may reduce especially for the

following cases.

Pressure Measurement

• Operational pressure is near outside diagnostic

range.

• Even though pressure is constant, the flow

decreases than that under normal condition.

• A source of pressure fluctuation (pump,

compressor, blower, etc.) is shut down. As

a result, the pressure fluctuation amplitude

decreases.

Level Measurement

• A transmitter is used to measure tank level and

the flow of fluid into or out of the tank comes to

a stop.

• The agitator in the tank is shut down.

• A source of pressure variation (a compressor,

etc.) that controls the internal pressure of a

sealed (closed) tank is shut down.

Before taking action in response to a blockage

alarm, you need to consider the plant operating

conditions.

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