4 material tray - install/remove, 5 hydraulic line - disconnect - special tool, Tool use – JLG SSV10 Service Manual User Manual

Page 75: Tool use -3

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SECTION 5 - MAST COMPONENTS

3121187

– JLG Lift –

5-3

5.4 MATERIAL TRAY - INSTALL/REMOVE

5.5 HYDRAULIC LINE - DISCONNECT -

SPECIAL TOOL

The extend and return hydraulic lines on this machine
require special tool JLG P/N-7027247 to remove them.

FULLY LOWER THE MAST TO RELIEVE PRESSURE IN THE SYS-
TEM BEFORE REMOVING ANY HYDRAULIC LINES. CAREFULLY
LOOSEN REQUIRED FITTINGS, WEAR SAFETY PROTECTION
EQUIPMENT WHEN WORKING WITH HYDRAULIC SYSTEMS.

Tool Use

Use the 90° angled end of the tool on straight fittings, use
the flat end of the tool on angled fittings.

1. Pull on hose to create a gap between the dust boot

and the hose fitting shoulder.

2. Insert the disconnect too in the gap created between

the dust boot and the hose fitting shoulder.

3. Gently push the hose assembly into the coupling

body.

4. While maintaining slight pressure on the hose

assembly, actuate the tool:

• Pull up on tool when using the straight end.
• Pull the tool in towards line when using the angled

end.

5. Pull on hose assembly to complete disconnection.

Material Tray Installation

1. Material Tray Assembly
2. Tray Bottom Stops (b)

3. Tray Release Bar (c)
4. Raise Platform (a)

Note: (a) Raise the platform approximately 2 ft. (60cm) when

sliding the tray off the bottom of the mounting rails, tray
will not clear beacon or hood without raising platform.
(b) Remove stops to slide tray off the bottom of the
mounting rails.
(c) Once bottom stops are removed carefully lower the
tray to bottom and slide off of the mounting rails and
move clear of machine. If tray is allowed to drop with
stops removed damage to the amber beacon and hood
could occur.

Push Type Hydraulic Line Removal -

SpecialTool - JLG P/N - 7027247

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