7 mast disassembly procedure, Mast disassembly procedure, 7 mast disassembly procedure -5 – JLG SSV10 Service Manual User Manual

Page 77: Mast disassembly procedure -5, Mast cut-a-way view -5, Mast component features -5

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SECTION 5 - MAST COMPONENTS

3121187

– JLG Lift –

5-5

5.7 MAST DISASSEMBLY PROCEDURE

The mast sections are constructed of extruded aluminum,
protected with an anodized surface finish. The mast sec-
tions are interlocked into each other when assembled, by
internally mounted slide pads at the top and bottom of
each mast section. These slide pads run up and down in
slide pad channels on each side of the mast.

The mast assembly contains the number of mast sections
as shown following;

Mast Disassembly Procedure

1. After the mast assembly has been removed from the

machine, lay the mast assembly down on a suitable
work table with the platform mounting section on
top, facing up.

2. Remove the sequencing cables, platform junction

box and hardware from the sides of the mast assem-
bly. Also remove the extend and return hydraulic
lines from the bottom of the lift cylinder.

MAST SECTION-4 - REMOVAL (Platform Mount)

3. Remove chain adjust nuts from threaded ends of

chain attached to the chain anchor plate (lower) on
BOTTOM end of mast section-4 (platform mounting
section)
. Push threaded ends of chain through
anchor plate.

4. At the TOP of mast section-3, pull chains out and

allow to hang loose. (Be certain floor surface is
clean and free of any metal chips or debris which
may stick to lubricated chains)

NOTE: When sliding mast sections apart, be careful not to

scratch or score the anodized surface in the slide
pad channels.

5. Carefully slide mast section-4 out the BOTTOM of

mast section-3 rails. Disassemble slide pads, shims
and chain anchor plate from mast section-4, if nec-
essary.

MAST SECTION-3 - REMOVAL

6. Remove chain adjust nuts from threaded ends of

chains attached to the chain anchor plate (lower) on
BOTTOM end of mast section-3. Push threaded
ends of chains through anchor plate.

7. At TOP of mast section-2, pull chains out and allow

to hang loose. (Be certain floor surface is clean and

Table 5-1. Mast Component Features

Model

No. of Mast

Sections

Extend/Retract

Device

SSV-10

4

Chain

Figure 5-2. Mast Cut-a-Way View

1. Lift Cylinder
2. Cylinder Lift Point
3. Wide Chain Set
4. Narrow Chain Set

5. Section-3 - Lift Chain

Anchor Bracket

6. Section-4 - Lift Chain

Anchor Bracket

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