Document Outline

• PowerFlex 700L Liquid-Cooled Adjustable Frequency AC Drive User Manual
• Important User Information
• Summary of Changes
• Table of Contents
• Preface
  • Overview
    • Who Should Use this Manual?
    • What Is Not in this Manual
      • PowerFlex 700L Active Converter Power Module Information
      • PowerFlex 700 Vector Control Information (standard)
      • PowerFlex 700S Phase II Control Information (optional)
      • HIM (Human Interface Module) Information
      • PowerFlex 7-Class Network Communication Adapter Information
      • PowerFlex 700L Service Information
    • Additional Resources
    • Manual Conventions
    • General Precautions
    • Catalog Number Explanation
    • Complete Drive Data Nameplate Locations
      • Frame 2 Drives
      • Frames 3A and 3B Drives
• Chapter 1
  • General Installation Information
    • Enclosure Ratings
    • AC Supply Source Considerations
      • Unbalanced, Ungrounded or Resistive Grounded Distribution Systems
      • Input Power Conditioning
      • General Grounding Requirements
      • Wiring Requirements for the Drive
      • Input Line Branch Circuit Protection
    • Power Wiring
      • Cable Types Acceptable for 400-690 Volt Installations
      • Cable Trays and Conduit
    • CE Conformity
      • Low Voltage Directive (2006/95/EC)
      • EMC Directive (2004/108/EC)
      • General Notes
      • Essential Requirements for CE Compliance
    • C-Tick Conformity
    • Using Input/Output Contactors
      • Input Contactor Precautions
      • Output Contactor Precaution
• Chapter 2
  • Frame 2 Installation
    • Mounting Considerations
      • Total Area Required for Drive Installation
      • Recommended Mounting Clearances
      • Verifying Drive Input Ratings Match Supplied Power
    • Equipment Lifting
      • Attaching the Lifting Feet to the Drive
      • Attaching the Lifting Hardware to the Drive
      • Connecting Lifting Hooks to Proper Locations
      • Applying Strap Angles
      • Rotating the Drive About the Board
    • Mounting Requirements
    • Verifying the Drive’s Watts Loss Rating
    • Removing the Drive Cover
    • Removing the Active Converter Control Cassette
    • Removing the Inverter Control Cassette
      • PowerFlex 700 Vector Control Cassette (standard)
      • PowerFlex 700S Phase II Control Cassette (optional)
    • Determining Wire Routing for Control, Ground, Drive Input, and Motor Output
    • Grounding the Drive
    • Ungrounded or Resistive Grounded Installations
      • Disconnecting the Common Mode Capacitor
      • Disconnecting the MOV from Ground
    • Power Wiring
      • Installing Transformers and Reactors (Not Recommended)
      • Selecting and Verifying Control Transformer Voltage
      • Installing Input Power Wiring to the Drive
      • Installing Mechanical Motor Overload Protection (Optional)
      • Installing Output Wiring from the Drive Output Terminals to the Motor
    • Control Wiring
    • Synchronization Connections
      • Coupled Power Modules
      • Control Synchronization Cable
      • Inverter-to-Converter DPI Communication Cable
    • DPI Connections for Frame 2 Drives
      • Drive Connection Points
      • External Door-Mounted HIM Connection (optional)
    • Coolant Loop Connections
• Chapter 3
  • Frame 3A and 3B Installation
    • Drive Components
      • Total Area Required for Drive Installation
      • Recommended Air Flow Clearances for Complete Drive
      • Recommended Mounting Clearances for Power Modules
      • Verifying Power Module Input Ratings Match Supplied Power
    • Equipment Lifting
      • Lifting the Complete Drive
      • Lifting the Input Filter Bay
      • Lifting the Power Module
    • Supporting the Power Module
    • Removing the Power Module Covers
    • Removing the Active Converter Power Module Control Cassette
      • Frame 3A Drives
      • Frame 3B Drives
    • Removing the Inverter Power Module Control Cassette
      • PowerFlex 700 Vector Control Cassette (standard)
      • PowerFlex 700S Phase II Control Cassette (optional)
    • Verifying the Drive’s Watts Loss Rating
    • Installing the Vented Top Cover
    • Determining Wire Routing for Control, Ground, Drive Input, and Motor Output
      • Frame 3A Drives
      • Frame 3B Drives
    • Grounding the Power Module
    • Ungrounded or Resistive Grounded Installations
      • Disconnecting the Input Filter Common Mode Capacitor
      • Disconnecting the MOV from Ground
    • Installing Input Power Wiring
      • Installing Transformers and Reactors (Not Recommended)
      • Selecting and Verifying Control Transformer Voltage
      • Installing an External/Separate Input Disconnect
      • Installing Power Wiring from Input Filter Bay to the Power Module Bay
    • Installing Output Power Wiring
      • Installing Mechanical Motor Overload Protection (Optional)
      • Installing Output Wiring from the Drive Output Terminals to the Motor
    • Installing Control Wiring from the Input Filter Bay to the Power Module Bay
      • Frame 3A Drives
      • Frame 3B Drives
    • Synchronization Connections for Frame 3A
      • Coupled Power Modules
      • Control Synchronization Cable
      • Inverter-to-Converter DPI Communication Cable
    • Synchronization Connections for Frame 3B
      • Coupled or Stand-Alone Inverter Power Modules
      • Control Synchronization Cable
      • Inverter-to-Converter DPI Communication Cable
    • DPI Connections for Frame 3A and 3B Drives
      • Drive Connection Points
      • External Door-Mounted HIM Connection (optional)
    • Coolant Loop Connections
• Chapter 4
  • Cooling Loop Installation
    • Explanation of Cooling Loop Types
      • Liquid-to-Liquid Heat Exchanger
      • Liquid-to-Air Heat Exchanger
      • Chiller
      • Cooling Loop Resources
    • Cooling Loop Application Guidelines
    • Drive Coolant Connections
      • Frame 2 Drive or Frame 3A or 3B Power Module
      • Frame 3A or 3B Complete Drive
    • Drive Coolant Requirements
      • Recommended Coolants
      • Corrosion Inhibitor
      • Biocide
      • Drive Cooling Loop Specifications
• Chapter 5
  • Programming and Parameters
    • Affected 700 Vector Control Parameters
      • Utility File
      • Communication File
    • Affected 700S Phase II Control Parameters
      • Utility File
• Chapter 6
  • Troubleshooting
    • Faults and Alarms
    • Drive Status
      • Frame 2 Drive LED Indicators
      • Accessing Status Indicators of Powered Frame 3A and 3B Complete Drives
      • HIM Indication
    • Manually Clearing Faults
    • Converter Faults
    • 700 Vector Control Fault Descriptions
    • 700S Phase II Control Fault Descriptions
    • Clearing Alarms
    • Alarm Descriptions (only 700S Phase II Control)
    • Replacement of Door Filter of the Input Filter Cabinet (Frames 3A and 3B)
• Appendix A
  • Supplemental Drive Information
    • Specifications
    • Derating Guidelines
      • Altitude
      • Ambient
      • Carrier Frequency
    • Horsepower/Current Ratings
    • Watts Loss
    • Fuse and Circuit Breaker Ratings
      • Fusing
      • Circuit Breakers
• Appendix B
  • Frame 2 Schematics
    • Regenerative Drive Wiring Diagram with TB4 Connections – 400/480V, 3 Phase
    • Regenerative Drive Wiring Diagram without TB4 Connections – 400/480V, 3 Phase
• Appendix C
  • Frame 3A and 3B Schematics
    • Frame 3A Regenerative Drive Wiring Diagram – 400/480V, 3 Phase
    • Frame 3A Regenerative Drive Wiring Diagram – 600/690V, 3 Phase
    • Frame 3A Converter/Inverter Power Module Wiring Diagram – 400/690V, 3 Phase
    • Frame 3A Dual Inverter Power Module Wiring Diagram – 400/690V, 3 Phase
    • Frame 3B Regenerative Drive Wiring Diagram – 400/480V, 3 Phase
    • Frame 3B Regenerative Drive Wiring Diagram – 600/690V, 3 Phase
    • Frame 3B Active Converter Power Module Schematic – 400/690V, 3 Phase
    • Frame 3B Inverter Power Module Schematic – 400/690V, 3 Phase
• Index
• Back Cover / Publication 20L-UM001E-EN-P May 2013