Tweco 400 Ultra-Cut(May 2014) - Manual (Page 5)

TABLE OF CONTENTS
3.25 Install Consumable Torch Parts .................................................................... 3-44
3.26 Voltage Divider for iHC Torch Height Control ................................................ 3-47
3.27 Complete the Installation .............................................................................. 3-49
SECTION 4: OPERATION ................................................................................... 4-1
4.01 Power Supply Control Panel ........................................................................... 4-1
4.02 System Operation ........................................................................................... 4-1
4.03 TSC-3000 Navigation Functions ...................................................................... 4-3
4.04 TSC-3000 Initial Setup ONLY .......................................................................... 4-4
4.05 TSC-3000 Selecting New Process .................................................................. 4-5
4.06 TSC-3000 Selecting Recently Used Process ................................................... 4-6
4.07 TSC-3000 Creating a Custom Process ............................................................ 4-7
4.08 Back up and Restoration of Custom Processes .............................................. 4-9
4.09 Sequence of Operation .................................................................................. 4-12
4.10 Gas Selection ................................................................................................ 4-15
4.11 CCM Status Codes ........................................................................................ 4-17
4.12 DMC-3000 Status Codes .............................................................................. 4-24
4.13 DPC-3000 Status Codes ............................................................................... 4-26
4.14 Remote Arc Starter Trouble Shooting ........................................................... 4-29
SECTION 5: MAINTENANCE ............................................................................... 5-1
5.01 General Maintenance ...................................................................................... 5-1
5.02 External Coolant Filter Cleaning Procedure ..................................................... 5-1
5.03 Coolant Replacement Procedure ..................................................................... 5-2
SECTION 6: REPLACEMENT ASSEMBLIES & PARTS ................................................. 6-1
6.01 Replacement Power Supply ............................................................................ 6-1
6.02 System Layout 100 - 200 Amp ....................................................................... 6-2
6.03 System Layout 300 Amp ................................................................................. 6-2
6.04 System Layout 400 Amp ................................................................................. 6-3
6.05 Recommended Gas Supply Hose .................................................................... 6-3
6.06 Leads And Cables All Amperages .................................................................... 6-4
6.07 Power Supply External Replacement Parts .................................................... 6-6
6.08 Power Supply Replacement Parts - Upper Right Side ..................................... 6-7
6.09 Power Supply Replacement Parts - Lower Right Side ................................... 6-8
6.10 Power Supply Replacement Parts - Rear Panel .............................................. 6-9
6.11 Power Supply Replacement Parts - Left Side ................................................ 6-10
6.12 DFC-3000 Automated Gas Control System Replacement Components ......... 6-11
6.13 DMC-3000 Gas Control Module Replacement Parts ..................................... 6-12
6.14 DPC-3000 Gas Control Module Replacement Parts ...................................... 6-13
6.15 TSC-3000 Touch Screen Control Remote and Internal Replacement Parts ... 6-14
6.16 Remote Arc Starter (RAS-1000 XT) Replacement Parts ............................... 6-15
6.17 HE 400 Heat Exchanger - Replacement Parts ............................................... 6-16
SECTION 7: TORCH MAINTENANCE ................................................................... 7-1
7.01 Consumable Removal ..................................................................................... 7-1
7.02 O-Ring Lubrication ......................................................................................... 7-2
7.03 Parts Wear ...................................................................................................... 7-3
7.04 Torch Consumables Installation ...................................................................... 7-4
7.05 Coolant Leak Trouble-Shooting ...................................................................... 7-6