Hydraulic drive pump troubleshooting – Great Plains NP3000A Operator Manual User Manual

Page 107

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Great Plains Manufacturing, Inc.

Table of Contents

Index

Troubleshooting

103

2014-04-22

Table of Contents

Index

407-613M

Hydraulic Drive Pump Troubleshooting

The Ace Pump Instruction manual (HYD-MAN) and the
Raven SCS-450 Installation, Operation and Service
manual (016-0159-831) have additional troubleshooting
information.

High Rate

Ground drive on High Range when
rate requires Low

Exchange Range sprockets (page 94).

Dial setting incorrect

Re-check Range and Dial settings for rate.

Low Manifold
Pressure

Relief valve set too low

Adjust relief valve (page 94).

Ground drive on Low Range when
rate requires High

Exchange Range sprockets (page 94).

Field speed too low

Increase speed or reduce orifice plate size.

Ground drive wheel or chains
slipping

Check condition of arm and chains. Check operating height
of applicator (may be too high). If soil is too wet, try
reconfiguring for a lower manifold pressure, or wait for dryer
conditions.

Product
Dumping at
Relief Valve

Rate, speed or material viscosity too
high for orifice plate size

Re-check pump rate determination, Range sprocket, pump
dial and console setup (Option). If correct, replace orifice
plates with a larger size (page 91).

Orifice plates clogged

Use larger plates (page 91) or finer strainer screen
(page 93).

Relief valve set too low

Adjust relief valve (page 94).

Tines plugged

Clean out tine tubes

Material slushy due to low
temperature, or actual ice in boom

Wait for warmer conditions.

High Manifold
Pressure

Ground drive on High Range when
rate requires Low

Exchange Range sprockets (page 94).

Field speed too high

Reduce speed or increase orifice plate size.

Problem

Cause

Solution

Problem

Cause

Solution

Rate Alarm,
Low

System not fully charged

Prime system. Check for blocked air bleed line on standard
first pump. Open petcock on user-plumbed second pump.

One or more manual valves not fully
open

Suspend operations. Check all manual valves from nurse
tank withdrawal valve (if any) to inlet shut-off valve.

Control valve malfunction or harness
status

Check harness connections and fuses.
Use console SELF-TEST mode to command rate to zero.
Check indicator at control valve.
Command rate to maximum. Check valve open.

Rate Alarm,
High

Incorrect VALVE CAL for Control
Valve or METER CAL for flow meter.

Recheck console setup against values provided for
components (page 44).

Control Valve failed, or harness
status

Check harness connections and fuses.
Use console SELF-TEST mode to command rate to zero.
Check indicator at control valve.
Command rate to maximum. Check valve open.

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