Document Outline

• Medium Voltage SMC Flex Motor Controller Bulletin 1503E, 1560E and 1562E
• Important User Information
• Preface
  • Service Procedure
• 1 - Product Overview
  • Manual Objectives
  • Documentation
  • Description
    • 1503E – OEM Controller
    • 1560E – Retrofit Controller
    • 1562E – Combination Controller
    • SMC Flex™ Control Module
  • Starting Modes
    • Soft Start
    • Selectable Kickstart
    • Current Limit Start(2)
    • Dual Ramp Start
    • Full Voltage Start
    • Preset Slow Speed
    • Linear Speed Acceleration and Deceleration
    • Soft Stop
  • Protection and Diagnostics
    • Overload
    • Underload
    • Undervoltage
    • Overvoltage(5)
    • Unbalance
    • Stall Protection and Jam Detection
    • Ground Fault
    • Thermistor/PTC Protection
    • Open Gate
    • Line Faults
    • Excessive Starts/Hour
    • Overtemperature
  • Metering
  • I/O
  • Communication
  • Programming
  • Status Indication
  • Control Options
    • Pump Control Option
    • Braking Control Options
  • Hardware Description
    • Power Module
    • Current Loop Gate Driver (CLGD) Board
    • Interface Board
  • Functional Description
    • Bulletin 1562E • Basic Control – Controlled Start only
    • Bulletin 1562E • Basic Control – With Controlled Stop
    • Bulletin 1562E • DPI Control – Controlled Start only
    • Bulletin 1562E • DPI Control – With Controlled Stop
    • Bulletin 1560E • Basic Control – Controlled Start only
    • Bulletin 1560E • Basic Control – With Controlled Stop
    • Bulletin 1560E • DPI Control – Controlled Start only
    • Bulletin 1560E • DPI Control – With Controlled Stop
• 2 - Installation
  • Receiving
  • Safety and Codes
  • Unpacking and Inspection
  • General Precautions
  • Transportation and Handling
  • Installation Site
    • Mounting
    • Grounding Practices
  • Recommended Torque Values
  • Power Connections
    • Bulletin 1562E
    • Bulletin 1560E
    • Bulletin 1503E
  • Power Wiring
  • Interlocking
  • Installation
    • Physical Location
    • Fan
    • Ground Bus Bar
    • Power and Control Wiring
    • Control Cables
    • Fiber-Optic Cables
    • Power Factor Correction Capacitors
  • Surge Arrestor Protection Devices
  • Motor Overload Protection
    • Two-speed Motors
    • Multi-motor Protection
  • EMC Compliance
    • Enclosure
    • Wiring
  • Control Power
    • Control Voltage
    • Control Wiring
  • Control Terminal Designations
• 3 - Commissioning Procedure
  • Preliminary Setup
  • System Characteristics
  • Important Commissioning Checks
  • Preliminary Check
  • Programming
    • MV SMC Flex Module
  • Hi-Pot and Megger Test
  • Power Supply Tests
  • Control Function Tests
  • Resistance Checks
  • Voltage Sensing Module
  • Start-Up
• 4 - Programming
  • Overview
  • Keypad Description
  • Programming Menu
  • Password
  • Parameter Management
    • Random Access Memory (RAM)
    • Read-Only Memory (ROM)
    • Electrically Erasable Programmable Read-Only Memory (EEPROM)
    • Using Parameter Management with DPI HIM
  • Parameter Modification
  • Soft Start
  • Current Limit Start
  • Dual Ramp Start
  • Full Voltage Start
  • Linear Speed
  • Stop Control
  • Preset Slow Speed
  • Basic Setup
  • Motor Protection
  • Example Settings
    • Undervoltage
    • Overvoltage(1)
    • Jam
    • Underload(2)
  • Motor Information
    • Motor Data Entry
• 5 - Metering
  • Overview
  • Viewing Metering Data
• 6 - Options
  • Overview
  • Human Interface Module
  • Programming Parameters
  • Control Wiring
• 7 - Diagnostics
  • Overview
    • Protection Programming
  • Fault Display
  • Clear Fault
  • Fault Buffer
    • Fault Codes
  • Fault and Alarm Auxiliary Indication
  • Fault Definitions
• 8 - Communication
  • Overview
  • Communication Ports
  • Human Interface Module
    • Keypad Description
    • Connecting the Human Interface Module to the Controller
    • HIM Control Enable
  • Control Enable
  • Loss of Communication and Network Faults
  • SMC Flex Specific Information
  • Default Input/Output Configuration
  • Variable Input/Output Configuration
  • SMC Flex Bit Identification
  • Reference/Feedback
  • Parameter Information
  • Scale Factors for PLC Communication
    • Read Example
    • Write Example
  • Display Text Unit Equivalents
  • Configuring DataLinks
    • Rules for Using DataLinks
  • Updating Firmware
• 9 - Troubleshooting
  • General Notes and Warnings
  • Control Module Removal
  • Voltage Feedback Circuit Tests
  • Voltage Sensing Board Replacement
  • Current Loop Power Supply
  • Circuit Board Replacement
  • Power Circuit Troubleshooting
    • Thyristor (SCR) Testing
    • SCR Replacement Procedure
  • Snubber and Resistor Circuit Testing
  • Snubber Resistor Replacement
• 10 - Maintenance
  • Safety and Preventative
  • Periodic Inspection
    • Contamination
    • Vacuum Bottles
    • Terminals
    • Coils
    • Solid-State Devices
    • Static-Sensitive Items
    • Overload Maintenance After a Fault Condition
    • Final Check Out
    • “Keep Good Maintenance Records”
    • Power Components
    • Control Components – Electronic
    • Fans
    • Interlocks
    • Barriers
  • Environmental Considerations
    • Hazardous Materials
    • Disposal
• A - Specifications
  • 1560E/1562E SMC Flex Specifications
• B - Parameter Information
  • Parameter List
• C - 1560E and 1562E Relay Control
  • Functional Description
    • Bulletin 1562E • Basic Control – Controlled Start only
    • Bulletin 1562E • Basic Control – With Controlled Stop
    • Bulletin 1562E • DPI Control – Controlled Start only
    • Bulletin 1562E • DPI Control – With Controlled Stop
    • Bulletin 1560E • Basic Control – Controlled Start only
    • Bulletin 1560E • Basic Control – With Controlled Stop
    • Bulletin 1560E • DPI Control – Controlled Start only
    • Bulletin 1560E • DPI Control – With Controlled Stop
• D - ArcShield Unit Information
  • Overview
    • ArcShield Design
  • Exhaust Systems: Chimney or Plenum Option
    • Plenum Information
  • Plenum Exhaust Considerations
  • Additional Notes
  • Chimney Information
  • Chimney Exhaust Considerations
• E - ArcShield Plenum Installation Instructions
  • Recommended Torque Values
  • Plenum Bracing
  • General Plenum Layout for ArcShield Line-up
  • STEP 1 – Mounting a Single Plenum
    • Cabinet Preparation
    • Plenum Placement on Structure
  • STEP 2 – Alignment of “Side- by-Side” Plenums
  • STEP 3 – Sequence of Final Assembly
  • STEP 4 – Closing the Front of the Plenum Sections
  • STEP 5 – Extension and Elbow Assembly
  • STEP 6 – Mounting Extension/Elbow to Plenum “Line-up”
  • STEP 7 – Additional Mounting Support
• F - ArcShield Chimney Installation Instructions
  • Recommended Torque Values
  • General Plenum Layout for ArcShield Line-up
    • Cabinet Preparation
    • Chimney Placement on Structure
• G - Spare Parts
  • Power Stacks
• H - Accessories
  • Accessories
• Back Cover