Document Outline

• 520-UM001G-EN-E PowerFlex 520-Series Adjustable Frequency AC Drive User Manual
  • Important User Information
  • Summary of Changes
    • New and Updated Information
  • Overview
    • Who Should Use this Manual
    • Recommended Documentation
    • Manual Conventions
    • Drive Frame Sizes
    • General Precautions
    • Catalog Number Explanation
  • Installation/Wiring
    • Mounting Considerations
      • Minimum Mounting Clearances
      • Ambient Operating Temperatures
      • Current Derating Curves
      • Debris Protection
      • Storage
    • AC Supply Source Considerations
      • Ungrounded Distribution Systems
      • Input Power Conditioning
    • General Grounding Requirements
      • Ground Fault Monitoring
      • Safety Ground - (PE)
      • Motor Ground
      • Shield Termination - SHLD
      • RFI Filter Grounding
    • Fuses and Circuit Breakers
      • Fusing
      • Circuit Breakers
      • Fuses and Circuit Breakers for PowerFlex 520-Series Drives
    • Power and Control Module
    • Control Module Cover
    • Power Module Terminal Guard
    • Power Wiring
      • Motor Cable Types Acceptable for 100...600 Volt Installations
      • Reflected Wave Protection
      • Output Disconnect
    • Power Terminal Block
    • Common Bus/Precharge Notes
    • I/O Wiring
      • Motor Start/Stop Precautions
      • Signal and Control Wire Types
      • Maximum Control Wire Recommendations
    • Control I/O Terminal Block
      • PowerFlex 523 Control I/O Terminal Block
      • PowerFlex 525 Control I/O Terminal Block
      • I/O Wiring Examples
      • Typical Multiple Drive Connection Examples
    • Start and Speed Reference Control
      • Start Source and Speed Reference Selection
      • Accel/Decel Selection
    • CE Conformity
      • Low Voltage Directive (2006/95/EC)
      • EMC Directive (2004/108/EC)
      • Machinery Directive (2006/42/EC)
      • General Considerations
  • Start Up
    • Prepare for Drive Start-Up
      • Drive Startup Task List
      • Start, Stop, Direction and Speed Control
      • Variable Torque Fan/Pump Applications
    • Display and Control Keys
      • Control and Navigation Keys
    • Viewing and Editing Parameters
    • Drive Programming Tools
    • Language Support
    • Smart Start-Up with Basic Program Group Parameters
    • LCD Display with QuickView
    • Using the USB Port
      • MainsFree Programming
  • Programming and Parameters
    • About Parameters
    • Parameter Groups
      • AppView Parameter Groups
      • CustomView Parameter Group
    • Basic Display Group
    • Basic Program Group
    • Terminal Block Group
    • Communications Group
    • Logic Group
    • Advanced Display Group
    • Advanced Program Group
    • Network Parameter Group
    • Modified Parameter Group
    • Fault and Diagnostic Group
    • AppView Parameter Groups
    • CustomView Parameter Group
    • Parameter Cross Reference by Name
  • Troubleshooting
    • Drive Status
    • Faults
      • Fault Indication
      • Manually Clearing Faults
      • Automatically Clearing Faults
      • Auto Restart (Reset/Run)
    • Fault Descriptions
    • Common Symptoms and Corrective Actions
      • Motor does not Start.
      • Drive does not Start from Start or Run Inputs wired to the terminal block.
      • Drive does not respond to changes in speed command.
      • Motor and/or drive will not accelerate to commanded speed.
      • Motor operation is unstable.
      • Drive will not reverse motor direction.
      • Drive does not power up.
      • Motor is rotating at zero Hz or slip frequency is not correct.
  • Supplemental Drive Information
    • Certifications
    • Environmental Specifications
    • Technical Specifications
    • Power Specifications
  • Accessories and Dimensions
    • Product Selection
    • Product Dimensions
    • Optional Accessories and Kits
      • Installing a Communication Adapter
      • Removing a Communication Adapter
  • RS485 (DSI) Protocol
    • Network Wiring
    • Parameter Configuration
    • Supported Modbus Function Codes
    • Writing (06) Logic Command Data
    • Writing (06) Comm Frequency Command
    • Reading (03) Logic Status Data
    • Reading (03) Drive Error Codes
    • Reading (03) Drive Operational Values
    • Reading (03) and Writing (06) Drive Parameters
    • Additional Information
  • Velocity StepLogic, Basic Logic and Timer/ Counter Functions
    • Velocity StepLogic Using Timed Steps
      • Velocity StepLogic Sequence
    • Velocity StepLogic Using Basic Logic Functions
    • Timer Function
    • Counter Function
    • Velocity StepLogic Parameters
  • Encoder/Pulse Train Usage and Position StepLogic Application
    • Encoder and Pulse Train Usage
      • Encoder Interface
    • Wiring Notes
    • Positioning Overview
    • Common Guidelines for All Applications
    • Positioning Operation
    • Homing Routine
    • Encoder and Position Feedback
    • Use Over Communications
    • Setup Notes
  • PID Set Up
    • PID Loop
      • Exclusive Control
      • Trim Control
    • PID Reference and Feedback
    • Analog PID Reference Signals
      • Scale Function
      • Invert Function
      • PID Deadband
      • PID Preload
      • PID Limits
      • PID Gains
      • Guidelines for Adjusting the PID Gains
  • Safe-Torque-Off Function
    • PowerFlex 525 Safe-Torque- Off Overview
    • EC Type Examination Certification
    • EMC Instructions
    • Using PowerFlex 525 Safe- Torque-Off
    • Safety Concept
      • Important Safety Considerations
      • Functional Proof Test
      • PFD and PFH Data
      • Safety Reaction Time
    • Enabling PowerFlex 525 Safe-Torque-Off
    • Wiring
    • PowerFlex 525 Safe-Torque- Off Operation
    • Verify Operation
    • Connection Examples
      • Example 1 – Safe-Torque-Off Connection with Coast-to-Stop Action, SIL 2/PL d
      • Example 2 – Safe-Torque-Off Connection with Controlled Stop Action, SIL 2/PL d
      • Example 3 – Safe-Torque-Off Connection with Coast-to-Stop Action Using External +24V supply, SIL 3/PL e
    • PowerFlex 525 Certification for Safe-Torque-Off
  • EtherNet/IP
    • Establishing A Connection With EtherNet/IP
  • Control Diagrams
    • Induction Motor Tuning Diagrams
    • Adjusting Speed Control Parameters
• Back Cover