Wiring notes – Rockwell Automation 25B PowerFlex 520-Series Adjustable Frequency AC Drive User Manual User Manual

Page 204

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204

Rockwell Automation Publication 520-UM001G-EN-E - September 2014

Appendix E

Encoder/Pulse Train Usage and Position StepLogic Application

Wiring Notes

The encoder option card can supply 5V or 12V power (250 mA maximum) for
an encoder. Be sure the DIP switch is set properly for the encoder. In general, 12V
will provide higher noise immunity.

The encoder can handle 5V, 12V, or 24V inputs, but the pulse train can handle
only 24V inputs. The inputs will automatically adjust to the voltage applied and
no additional drive adjustment is necessary. If a single-channel input is used, it
must be wired between the A (signal) and A- (signal common) channels.

Encoder Wiring Examples

I/O

Connection Example

I/O

Connection Example

Encoder Power
– Internal Drive
Power

Internal (drive)
12V DC, 250mA

Encoder Power
– External
Power Source

Encoder Signal
– Single-Ended,
Dual Channel

Encoder Signal
– Differential,
Dual Channel

+V
Cm

B-
B
A-
A

12V

5V

No.

Signal

Description

+V

5...12V Power

(1)(2)

(1) When using 12V Encoder power, 24V I/O power, maximum output current at I/O Terminal 11 is 50 mA.
(2) If Encoder requires 24V power, it must be supplied by an external power source.

Internal power source 250 mA (isolated).

Cm

Power Return

B-

Encoder B (NOT)

Quadrature B input.

B

Encoder B

A-

Encoder A (NOT)

Single channel, pulse train or quadrature A input.

A

Encoder A

Output

DIP switch selects 12 or 5 volt power supplied at terminals “+V” and “Cm”
for the encoder.

Common

+12V DC

(250 mA)

A

A-

B

B-

Cm

+V

to SHLD

+

Common

External

Power

Supply

to

SHLD

A NOT
A

B

B NOT

to SHLD

to Power Supply

Common

A

A-

B

B-

Cm

+V

to SHLD

A NOT

B

A

B NOT

A

A-

B

B-

Cm

+V

IMPORTANT

A quadrature encoder provides rotor speed and direction. Therefore, the
encoder must be wired such that the forward direction matches the motor
forward direction. If the drive is reading encoder speed but the position
regulator or other encoder function is not working properly, remove power to
the drive, then do one of the following:

Swap the A and A (NOT) encoder channels.
Swap the B and B (NOT) encoder channels.
Swap any two motor leads.
Drives will fault when an encoder is incorrectly wired and

A535

[Motor Fdbk

Type] is set to 5 “Quad Check”.

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