Drive does not respond to changes in speed command, Motor operation is unstable, Drive will not reverse motor direction – Rockwell Automation 25B PowerFlex 520-Series Adjustable Frequency AC Drive User Manual User Manual

Page 152

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152

Rockwell Automation Publication 520-UM001G-EN-E - September 2014

Chapter 4

Troubleshooting

Drive does not respond to changes in speed command.

Motor and/or drive will not accelerate to commanded speed.

Motor operation is unstable.

Drive will not reverse motor direction.

Cause(s)

Indication

Corrective Action

No value is coming from the source of the command.

The drive “Run” indicator is
lit and output is 0 Hz.

Check

b012

[Control Source] for correct source.

If the source is an analog input, check wiring and use a meter to check for presence of

signal.

Check

b002

[Commanded Freq] to verify correct command.

Incorrect reference source is being selected by remote device or
digital inputs.

None

Check

b012

[Control Source] for correct source.

Check

b014

[Dig In Status] to see if inputs are selecting an alternate source. Verify

settings for

t062

,

t063

,

t065

-

t068

[DigIn TermBlk xx].

Check

P047

,

P049

,

P051

[Speed Referencex] for the source of the speed reference.

Reprogram as necessary.

Review the Speed Reference Control chart on

page 46

.

Verify communications if used.

Cause(s)

Indication

Corrective Action

Acceleration time is excessive.

None

Reprogram

P041

,

A442

,

A444

,

A446

[Accel Time x].

Excess load or short acceleration times force the drive into
current limit, slowing or stopping acceleration.

None

Compare

b003

[Output Current] with

A484

,

A485

[Current Limit x].

Remove excess load or reprogram

P041

,

A442

,

A444

,

A446

[Accel Time x].

Check for improper

A530

[Boost Select] setting.

Speed command source or value is not as expected.

None

Verify

b002

[Commanded Freq].

Check

b012

[Control Source] for the proper Speed Command.

Programming is preventing the drive output from exceeding
limiting values.

None

Check

P044

[Maximum Freq] to ensure that speed is not limited by programming.

Verify programming of

A572

[Speed Ratio].

Torque performance does not match motor characteristics.

None

Set motor nameplate full load amps in parameter

P034

[Motor NP FLA].

Perform

P040

[Autotune] “Static Tune” or “Rotate Tune” procedure.

Set

P039

[Torque Perf Mode] to 0 “V/Hz”.

Cause(s)

Indication

Corrective Action

Motor data was incorrectly entered.

None

1. Correctly enter motor nameplate data into

P031

,

P032

and

P033

.

2. Enable

A547

[Compensation].

3. Use

A530

[Boost Select] to reduce boost level.

Cause(s)

Indication

Corrective Action

Reverse is disabled.

None

Check

A544

[Reverse Disable].

Digital input is not selected for reversing control.

None

Check [DigIn TermBlk xx] (See

page 82

). Choose correct input and program for reversing

mode.

Digital input is incorrectly wired.

None

Check input wiring (See

page 42

).

Motor wiring is improperly phased for reverse.

None

Switch two motor leads.

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