Circuit status, Operating principle, Fault detection – Rockwell Automation 25B PowerFlex 520-Series Adjustable Frequency AC Drive User Manual User Manual

Page 230

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Rockwell Automation Publication 520-UM001G-EN-E - September 2014

Appendix G

Safe-Torque-Off Function

Stop Category 0 – Coast with Two PowerFlex 525 Drives

(1) Enclosure Recommended. Note: External wiring failure modes must be considered as described in EN ISO 13849-2. Enclosure or

other measure to exclude these failure modes should be used.

(2) Each safety input draws 6 mA from the supply.

Circuit Status

Circuit shown with guard door closed and system ready for normal drive
operation.

Operating Principle

This is a dual channel system with monitoring of the Safe-Torque-Off circuit and
drive. Opening the guard door will switch the input circuits (S13-S14 & S21-
S22) to the Minotaur monitoring safety relay unit. The output circuits (13-14 &
23-24) will cause the Safe-Torque-Off Enable circuit to trip and the motor will
coast to stop. To restart the drive, the Minotaur safety relay must first be reset
followed by a valid start command to the drive.

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the
lock-out of the system at the next operation and will not cause loss of the safety
function.

A single fault detected on the PowerFlex 525 safety enable redundant inputs will
result in the lock-out of the drive and will not cause loss of the safety function.

Stop

Start

+24V DC

PF 525

Stop

Start

Dig. comm

Gate control

power supply

Gate control

circuit

AC line

input power

S1

S2

M

Stop

Start

+24V DC

PF 525

Stop

Start

Dig. comm

Gate control

power supply

Gate control

circuit

AC line

input power

S1

S2

M

(1)

(2)

(2)

S11

S21

S12

S22

13

14

23

24

L11

A1

S34

L12

A2

SI

24V DC Supply

24V DC COM

E-Stop

Y32

0

AM

MM

Reset

Reset

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