Enabling powerflex 525 safe-torque-off, Wiring, Powerflex 525 safe-torque- off operation – Rockwell Automation 25B PowerFlex 520-Series Adjustable Frequency AC Drive User Manual User Manual

Page 227: Powerflex 525 safe-torque-off operation

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Rockwell Automation Publication 520-UM001G-EN-E - September 2014

227

Safe-Torque-Off Function

Appendix G

Enabling PowerFlex 525
Safe-Torque-Off

1.

Remove all power to the drive.

2.

Loosen the screw of terminals Safety 1, Safety 2 and Safety +24V
(S1, S2, S+) on the control I/O terminal block.

3.

Remove the protective jumper.

4.

Safe-Torque-Off function is now enabled and the terminals are ready to
function as safety inputs.

Wiring

Important points to remember about wiring:

Always use copper wire.

Wire with an insulation rating of 600V or greater is recommended.

Control wires should be separated from power wires by at least
0.3 m (1 ft).

See

I/O Wiring on page 35

for wiring recommendations and

Control I/O

Terminal Designations on page 40

for terminal descriptions.

If Safety Inputs S1 and S2 are powered by an external +24V source, apply it only
in SELV system, PELV system or low voltage Class 2 circuit.

PowerFlex 525 Safe-Torque-
Off Operation

The PowerFlex 525 Safe-Torque-Off function disables the drive’s output IGBT’s
by breaking the link with the drive microcontroller. When used in combination
with a safety input device, the system satisfies the requirements of EN ISO 13849
and EN62061 for safe-torque-off and helps protect against restart.

ATTENTION: To avoid an electric shock hazard, verify that the voltage
on the bus capacitors has discharged before performing any work on
the drive. Measure the DC bus voltage at the +DC and -DC terminals or
test points (refer to your drive’s user manual for the location of the
terminals). The voltage must be zero.

R1

S1

S2

S+

11

12

13

14

15

16

17

18

19

R2

R5

R6

01

02

03

04

05

06

07

08

Recommended Wire

Type

Wire Type

(1)

(1) Recommendations are for 50

°C ambient temperature.

75

°C wire must be used for 60 °C ambient temperature.

90

°C wire must be used for 70 °C ambient temperature.

Description

Min. Insulation
Rating

Shielded Multi-conductor shielded cable such as Belden 8770 (or equiv.) 0.750 mm

2

(18 AWG),

3 conductor, shielded.

300V, 60

°C (140 °F)

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