Document Outline

• Medium Voltage OneGear SMC Flex Motor Controller (10…15 kV)
• Important User Information
• Summary of Changes
  • New and Updated Information
• Table of Contents
• Preface
  • Service Procedure
• 1 - Product Overview
  • Manual Objectives
  • Documentation
  • Description
    • 7703 – OEM Controller
    • 7760 – Retrofit Controller
    • 7761 – Combination Controller
    • 7762 – Combination Controller (Vacuum Contactor)
    • 7763 – Combination Controller (Vacuum Breaker)
    • Power Factor Correction Capacitors
    • Proposal for Implementation of Power Factor Correction Capacitors
    • SMC Flex Control Module
  • Starting Modes
    • Soft Start
    • Selectable Kickstart
    • Current Limit Start
    • Dual Ramp Start
    • Full Voltage Start
    • Preset Slow Speed
    • Linear Speed Acceleration and Deceleration
    • Soft Stop
  • Protection and Diagnostics
    • Overload
    • Underload
    • Undervoltage
    • Overvoltage
    • Unbalance
    • Stall Protection and Jam Detection
    • Ground Fault
    • Thermistor/PTC Protection
    • PTC Trip
    • Open Gate
    • Line Faults
    • Excessive Starts/Hour
    • Overtemperature
  • Metering
  • I/O
  • Communication
  • Programming
  • Status Indication
  • Control Options
    • Pump Control Option
    • Pump Application Considerations
    • Braking Control Options
  • Hardware Description
    • Power Module
    • Current Loop Gate Driver (CLGD) Board
    • Interface Board
  • Functional Description
    • Bulletin 7763 – Basic Control – Controlled Start only
    • Bulletin 7760 – Basic Control – Controlled Start Only
• 2 - Commissioning Procedure
  • Preliminary Set-Up
  • Important Commissioning Checks
  • Programming
    • MV SMC Flex Module
  • Hi-Pot and Megger Test
  • Resistance Checks and Power Supply Tests
  • Control Function Tests
  • Voltage Sensing Module
  • Start-Up
  • System Characteristics
    • Actual Motor Load
• 3 - Programming
  • Overview
  • Keypad Description
  • Programming Menu
  • Password
  • Parameter Management
    • Random Access Memory (RAM)
    • Read-only Memory (ROM)
    • Electrically Erasable Programmable Read-only Memory (EEPROM)
  • Parameter Modification
  • Soft Start
  • Current Limit Start
  • Dual Ramp Start
  • Full Voltage Start
  • Linear Speed
  • Stop Control
  • Preset Slow Speed
  • Basic Set-up
  • Motor Protection
  • Example Settings
    • Undervoltage
    • Overvoltage(1)
    • Jam
    • Underload(2)
  • Motor Information
    • Motor Data Entry
• 4 - Metering
  • Overview
  • Viewing Metering Data
• 5 - Options
  • Overview
  • Human Interface Module
  • Programming Parameters
  • Control Wiring
• 6 - Diagnostics
  • Overview
    • Protection Programming
  • Fault Display
  • Clear Fault
  • Fault Buffer
    • Fault Codes
  • Fault and Alarm Auxiliary Indication
    • Fault Definitions
• 7 - Communications
  • Overview
  • Communication Ports
  • Human Interface Module
    • Keypad Description
    • Connecting the Human Interface Module to the Controller
    • HIM Control Enable
  • Control Enable
  • Loss of Communication and Network Faults
  • SMC Flex Specific Information
  • Default Input/Output Configuration
  • Variable Input/Output Configuration
    • SMC Flex Bit Identification
  • Reference/Feedback
  • Parameter Information
  • Scale Factors for PLC Communication
    • Read Example
    • Write Example
  • Display Text Unit Equivalents
  • Configuring DataLinks
    • Rules for Using DataLinks
  • Updating Firmware
• 8 - Troubleshooting
  • General Notes and Warnings
  • Control Module Removal
  • Voltage Feedback Circuit Test
  • Voltage-Sensing Board Replacement
    • 12 kV Voltage Sensing Board (VSB)
    • 14.4 kV Voltage Sensing Board (VSB)
  • Current Loop Power Supply
  • Circuit Board Replacement
  • Power Circuit
    • PowerBrick (SCR) Testing
  • Voltage Sensing Board Testing
  • Power Resistor Replacement
• 9 - Maintenance
  • Safety and Preventative
  • Periodic Inspection
    • Contamination
    • Vacuum Bottles
    • Terminals
    • Coils
    • Solid-State Devices
    • Static-Sensitive Items
    • Overload Maintenance After a Fault Condition
    • Final Check Out
    • Keep Good Maintenance Records
    • Power Components
    • Control Components – Electronic
    • Fans
    • Interlocks
    • Barriers
  • Environmental Considerations
    • Hazardous materials
    • Disposal
• A - 7760, 7761, 7762, and 7763 SMC Flex Specifications
  • Specifications Tables
• B - SMC Flex Module Parameter Information
  • Table of Parameters
• C - Spare Parts
  • PowerBricks
• D - Accessories
  • Table of Accessories
• E - History of Changes
  • 7760-UM001C-EN-P, September 2014
  • 7760-UM001B-EN-P, June 2013
• Index
• Back Cover