Application notes, Sizing guidelines, Basic procedure to size the afe – Rockwell Automation 20Y PowerFlex Active Front End User Manual

Page 151: Appendix c

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Rockwell Automation Publication 20Y-UM001E-EN-P - July 2014

151

Appendix

C

Application Notes

Sizing Guidelines

Use the following guidelines to properly size the AFE.

Basic Procedure to Size the AFE

1.

Sum the DC Input current rating of the connected drives.

See the respective drive documentation specifications, or Drives in
Common Bus Configurations, publication DRIVES-AT002.

2.

Multiply the total DC current by 0.9.

This compensates for the boosted DC bus voltage that is provided by the
AFE.

3.

Select the AFE with the DC current rating that meets or exceeds the value
calculated in step 2.

Examples:

Normal Duty ND, 110%, 1 minute

Heavy Duty HD, 150%, 1 minute

Topic

Page

Sizing Guidelines

151

Voltage Boost

153

Paralleling AFEs

154

DC Input Rating of Connected Drives

AFE

DC
Voltage

ND
Power

ND
Currents

ND Current
Sum x 0.9

ND Cont. DC
Output Amps

AC Input
Voltage

650V

5 x 60 HP
1 x 30 HP

5 x 84.5 = 422.5 A
1 x 85.8 A

457.5A

520A 480V

DC Input Rating of Connected Drives

AFE

DC
Voltage

HD
Power

HD
Currents

HD Current
Sum x 0.9

HD Cont. DC
Output Amps

AC Input
Voltage

650V

5 x 60 HP
1 x 30 HP

5 x 84.5 = 422.5 A
1 x 55.7 = 55.7A

430.4A

435A

480V

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