Precharging the afe, Introduction, Important guidelines – Rockwell Automation 20Y PowerFlex Active Front End User Manual

Page 47: Introduction important guidelines

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Rockwell Automation Publication 20Y-UM001E-EN-P - July 2014

47

AFE in IP20 2500 MCC Style Enclosure—Installation/Wiring

Chapter 1

Precharging the AFE

This section contains important information about AFE precharging.

Introduction

An AFE in the IP20 2500 MCC Style enclosure contains an internal precharging
circuit. The precharging unit is used to charge the DC bus capacitors. The
charging time depends on the capacitance of the intermediate circuit and the
resistance of the charging resistors.

Table 10

shows the technical specifications for

the precharge in the AFE enclosure. For correct operation of the precharging
circuit, verify that the input circuit breaker (Q0) is on, and the input contactor
(K1) and precharging circuit contactor are controlled by the AFE.

Table 10 - Total DC Bus Capacitance Limits for Precharging Circuit of AFE in IP20 2500 MCC Style

Enclosure

Important Guidelines

The following guidelines must be read and understood.

1.

If drives without internal precharge are used and a disconnect is installed
between the input of the drive and the DC bus, you must use an external
precharge circuit between the disconnect and the DC input of the drive.

2.

If drives with internal precharge are used with a disconnect switch to the
common bus, you must connect an auxiliary contact on the disconnect to a
digital input of the drive. The corresponding input must be set to the
‘Precharge Enable’ option. This provides the proper precharge interlock,
guarding against possible damage to the drive when connected to a
common DC bus.

3.

The precharge status of the AFE must be interlocked with the connected
drives, such that the drives are disabled (not running) when the AFE is in a
precharge state.

Frame Size

Resistance

Capacitance, min

(1)

(1) The minimum capacitance is built into the AFE.

Capacitance, max

(2)

(2) The maximum capacitance is the capacitance of the AFE plus the external capacitance.

10

2 x 25 ohms

9900 μF

70,000 μF

13

1 x 11 ohms (3 x 3.67 ohms)

29,700 μF

128,000 μF

ATTENTION: If the maximum capacitance is exceeded, component damage in
AFE occurs.

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