Checkline TI-MINIMAX User Manual

Page 97

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MINI-MAX Ultrasonic Bolt Tension Monitor

Note: The following steps assume that the user has performed the steps in

the previous section and calibrated the velocity. Therefore, the velocity has

been adjusted, approximate length already entered, and the MINI-MAX is

currently setup and ready to measure in elongation mode.

2) Apply a drop of couplant to the bolt or transducer, and attach it to one

end of the bolt. Rotate the transducer clockwise and counter clockwise

applying a small amount of pressure to eliminate any excess couplant

between the transducer and bolt. Be sure to always place the

transducer in the same location. This will help to eliminate any potential

measurement errors cause by changing the sound path.

3) Record the Ultrasonic Length at Zero Load “L

U0

”.

4)

Repeat step 2 & 3 for each sample bolt.

5) Place the first sample bolt in the loading apparatus.

Apply

approximately 1/3 of the maximum load, which is to be placed on the

bolt under actual working conditions.

Using the mechanical measuring

device, measure and record the Mechanical Length at Load 1 “L

M1

” for

the current sample bolt.

6) Apply a drop of couplant to the bolt or transducer, and attach it to one

end of the bolt. Ro tate the transducer clockwise and counter clockwise

applying a small amount of pressure to eliminate any excess couplant

between the transducer and bolt. Measure and record the Ultrasonic

Length at Load 1 “L

U1

”for the current sample bolt.

7) Increase the applied load to approximately 2/3 of the maximum load,

which is to be placed on the bolt under actual working conditions.

Using

the mechanical measuring device, measure and record the Mechanical

Length at Load 2 “L

M2

” for the current sample bolt.

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