Checkline TI-MINIMAX User Manual

Page 99

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MINI-MAX Ultrasonic Bolt Tension Monitor

The important thing to note is that both the thermal expansion and the velocity
are changing with respect to changes in temperature. The MINI-MAX always
measures a fastener at 68

°

F. If the temperature of the fastener is currently

being measured at 108

°

F, the MINI-MAX will compensate, or correct, the

measurement back to 68

°

F. Note: This is an arbitrary temperature range only.

The primary thing to consider is to use a respectable temperature range with at
least 5 different temperature points. The follo wing procedure outlines the
process for experimental determination of the Temperature Factor for a bolt
made of a specific material type and geometry.

Required Equipment.

A means of varying and measuring the temperature of the sample

bolts between 48

°

to 108

°

F to an accuracy of +/- 2

°

F. The device

must allow for a transducer to be connected to one end of the bolt for
the purpose of measuring.

Many sophisticate temperature chambers are commercially available,
and ideally suited for this function. However, a simple and
inexpensive method can be achieved by immersion of the sample
bolts in a water bath, which can be heated to boiling or cooled by
adding ice. At sea level this will reliably vary the bolt temperature
between approximately 48

°

to 108

°

F depending on water purity and

atmospheric pressure. By measuring the temperature of the stirred
water bath with a precise mercury thermometer, while reading the
ultrasonic length of the bolt, accurate calibration points can be
obtained.

A Dakota Ultrasonics MINI-MAX Ultrasonic Bolt Tension Monitor.

A minimum of three sample bolts, which are representative of the bolt

type and geometry for which the Temperature Factor is to be
determined.

NOTES:

The Dakota Ultrasonics MINI-MAX must be calibrated, or zeroed, as

described in the procedure entitled Measuring System Zero in Chapter 8.

The sample bolts should be left to soak at the measured temperature points

for a period of not less than 20 minutes, to insure that temperature is uniform
throughout the sample.

If a water bath is used, care must be taken to avoid immersion of the

ultrasonic transducer.

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