Vrtex 360 machine schematic, Electrical diagrams – Lincoln Electric VRTEXTM 360 SVM200-A User Manual

Page 169

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ELECTRICAL DIAGRAMS

VRTEX™ 360

NOTE:

This diagram is for reference only. It may not be accurate for all machines covered by this manual.

SCHEMATIC - ENTIRE MACHINE - G3244-565

USB

PORT

12V

SOURCE

SENSOR 2

PH.1

P

H

.2

15

COMPUTER ASSEMBLY

M22219-2

INPUT VOLTAGE

RANGE

115VAC-230VAC

50/60 Hz

SINGLE PHASE

HOT

NEUTRAL

TO EARTH GROUND PER

THE NATIONAL

ELECTRICAL CODE

10A

CB1

DISPLAY PCB

L11757-2

1

J

3

7

2

J

3

7

3

J

3

7

4

J

3

7

5

J

3

7

6

J

3

7

7

J

3

7

8

J

3

7

9

J

3

7

1

0

J

3

7

2

0

2

2

1

3

2

1

2

2

1

1

2

1

0

2

1

6

2

1

4

2

0

1

USB INTERFACE

S28157-93

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

GND

+5

CS3

CS2

CS1

CS0

SD0

SD1

SCLK

202

213

212

211

210

216

214

201

USB2

USB2

LEFT (AC)

TERMINAL BLOCKS

RED 1

RED 2

RED 3

GREY 1

GREY 2

GREEN 1 GREEN 2

200

201

GND

CASEBACK

GND2

CASEFRONT

BASE

CONTROL

PANEL

GND3

GND1

GND4

INPUT RELEAY

MCR1

101A

101A

103

103

L1

T1

ON SWITCH

GREEN

101B

103A

MONITOR

M22219-3

HOT

NEUTRAL
GROUND

MONITOR

H

O

T

N

EU

T

R

AL

G

R

O

U

N

D

H

O

T

N

EU

T

R

AL

G

R

O

U

N

D

COMPUTER

HOT

NEUTRAL

GROUND

5V POWER SUPPLY

12V POWER SUPPLY

NEUTRAL

HOT 0

+5V

NEUTRAL

HOT 0

103B

103C

103B

103C

201

202

102A

102B

102A

102B

COMPUTER

G

N

D

4

GND6

GND5

GND5

GND6

A1

A2

BLACK

RED

USB1

USB1

USB INTERFACE

DIGITAL I/O

S28157-91

RIGHT (DC)

TERMINAL BLOCKS

2
4
6
8

10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50

1
3
5
7
9

11
13

17
19
21
23
25
27
29
31
33
35
37
39
41
43
45
47

IN

IN

IN
IN
IN
IN

IN
IN

IN
IN
IN
IN
IN
IN
IN
IN

IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN

DO NOT USE

OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT

OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT

P3.0

P3.1

P3.2

P3.3

P3.4

P3.5

P3.6

P3.7

P4.0

P4.1

P4.2

P4.3

P4.4

P4.5

P4.6

P4.7

P5.0

P5.1

P5.2

P5.3

P5.4

P5.5

P5.6

P5.7

GND

P0.0

P0.1

P0.2

P0.3

P0.4

P0.5

P0.6

P0.7

P1.0

P1.1

P1.2

P1.3

P1.4

P1.5

P1.6

P1.7

P2.0

P2.1

P2.2

P2.3

P2.4

P2.5

P2.6

P2.7

TRIANGULAR (LEFT)

WHITE

RECTANGULAR

GREEN

RECTANGULAR

BLUE

RECTANGULAR

YELLOW

RECTANGULAR

ORANGE

RECTANGULAR

RED

TRIANGULAR (RIGHT)

WHITE

JOYSTICK RIGHT

JOYSTICK DOWN

JOYSTICK LEFT

JOYSITCK UP

BLUE 1

WHITE 1

WHITE 2

WHITE 3

81

81

BLUE 2

81B

81A

81A

81C

81D

81E

81F

81G

81H

50

50

50

50A

81A

81A

50A

50A

50B

RED CIRCLE

50C

50D

50E

50F

50H

50J

50K

50L

50M

CLOCK

DIRECTION

RETRACTED

EXTENDED

90 DEG

45 DEG

JOYSTICK LEFT

JOYSTICK RIGHT

JOYSTICK UP

JOYSTICK DOWN

SELECT (RED) PB

GMAW

FCAW

SMAW

AC

DC+

DC-

KEY SWITCH (TEST MODE)

BLUE LIGHT

GREEN LIGHT

RIGHT WHITE LIGHT

SMAW RELAY

V ENCODER 2 CH A

V ENCODER 2 CH B

WFS ENCODER 1 CH A

WFS ENCODER 1 CH B

"SET" RELAY

"RST" RELAY

50V

26
28
30
32

36
38
40
42
44
46
48

48

38

40

42

44

46

36

32

30

28

26

7

5

3

31

WFS ENCODER 1

V ENCODER 2

1

2

3

1

2

3

4

7

5

0

N

4

5

4

3

4

1

5

0

P

50N

50P

37

35

33

39

SWITCH 1

SWITCH 2

GMAW

FCAW

SMAW

AC

DC+
DC-

29

27

25

23

21
19

50Q

50R

50Q

50R

KEY SWITCH

(TEST MODE)

17

50S

50S

SMAW DEVICE

GMAW TORCH

POLHEMUS CONTROL

S28157-121

HMD CONTROL AND

HEADGEAR

S28157-59

SENSOR

S28157-124

SENSOR
S28157-124

SENSOR
S28157-123

HELMET

STAND SOURCE

S28157-125 OR -126

MOTOR

PCB

RELAY PCB

M22296-1

S28157-80

P50

1

2

3

4

5

6

7

8

10

11

12

13

14

15

16

9

ORANGE

WHITE

YELLOW

GREEN

CABLE 1

CABLE 2

WHITE

BLACK

GREEN

RED

BLUE

BROWN

RED

BLACK

J50

2

4

6

8

50T

50T

1

J

1

2

J

1

3

J

1

4

J

1

5

J

1

6

J

1

7

J

1

8

J

1

7

1

5

0

U

8

1

B

7

3

1

2

4

2

2

5

0

U

5

0

U

8

1

B

8

1

B

CABLE 2

CABLE 1

TRIGGOR

17
19
21
23
25
27
29
31
33
35
37
39
41
43
45
47

49

1

3

5

7

2

4

6

8

20

24

22

18

SW1

SW2

SW3

SW4

BLACK

RED

BROWN

BLUE

WHITE

GREEN

YELLOW

ORANGE

M

7

1

50V

50T

50V

GREEN

+

-

-

+

RED

BLACK

WHITE

J3

J2

J4

SMAW

SENSOR 1

SEN1

SEN2

SOURCE

11 3 4

1 2 3 4

61

62

63

64

6

1

6

2

6

3

6

4

50W

50W

50W

20

18

G

V+

73

72

72

AUDIO STYLE CONNECTOR

98

99

MIG

VGA SPLITTER

S28157-33

VGA IN

VGA OUT 1

VGA OUT 2

+12V

0V

VGA IN

SPARE VGA ON CASEBACK

VGA1

USB4

VGA3

VGA4

VGA4

VGA3

VGA1

VGA1

VGA3

VGA4

VGA3

VGA4

VGA2

91

90

AUDIO IN

A1

A1

GREEN AUDIO OUT

+5V

0V

FMD POWER CABLE

FMD POWER CABLE

FMD POWER CABLE

F

M

D

P

O

W

E

R

C

A

B

L

E

SPLITTER POWER CABLE

SPLITTER POWER CABLE

SPLI

T

T

ER

POW

ER

C

A

B

L

E

USB3

USB3

USB3

+

-

90

91

90

91

+5V

0V

PO

W

ER

C

ABL

E

POWER CABLE

TRI. LEFT SW

RECT. GRN SW

RECT. BLUE SW

RECT. YEL. SW

RECT. ORANGE SW

RECT. RED SW

TRI. RIGHT SW

LEFT WHITE LIGHT

RED LIGHT

ORANGE LIGHT

YELLOW LIGHT

NO

O

N

O

N

NO

NO

+

-

+

-

+

-

+

-

+

-

+

-

+

-

NO

NO

NO

NO

NO

NO

NO

NO

L1

L1

L2

Cx

Cy

Cy

202

204

USB5

USB

PORT

LOCATED

ON CASE

FRONT

VGA 6

VGA 6

AUDIO OUT
LOCATED ON

CASE BACK

EMC FILTER

200A

204A

50E

50H

50G

50G

50F

INPUT

CONNECTOR

VRTEX 360 MACHINE SCHEMATIC

R

G3244-565

A.06

VIEW OF CONNECTOR ON PC BOARD

ELECTRICAL SYMBOLS PER E1537.

OHMS/WATTS

COMPONENT VALUE

UNITS:
RESISTORS:

MFD/VOLTS

CAPACITORS:

8

LATCH

0F CONNECTOR J5

EXAMPLE: THIS IS PIN 7

3

2

LEAD COLORING CODE:

B-BLACK

2

1

8

G-GREEN
O-ORANGE
R-RED

CONNECTOR PIN NUMBERS:

7

14

U-BLUE

Y-YELLOW

W-WHITE

1

3

J5

N- BROWN

ALL COMPONENTS VIEWED FROM REAR

SEN2

A1

USB5

USB4

USB2

USB2

USB4

USB4

USB4

(CE MACHINES ONLY)

200A

204A

204A

NON-CE ONLY

G-2

G-2

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