Document Outline

• PowerFlex Active Front End User Manual
• Important User Information
• Summary of Changes
  • New and Updated Information
• Table of Contents
• Preface
  • Who Should Use this Manual?
  • What Is Not in this Manual
  • Manual Conventions
  • Rockwell Automation Support
    • Local Product Support
    • Technical Product Assistance
  • Additional Resources
    • AFE Information
    • General Information
    • Drive Information
  • General Precautions
  • Catalog Number Explanation
  • Description of Operation
  • Benefits of the AFE
  • AFE in IP00 Open Chassis Configuration
• AFE in IP20 2500 MCC Style Enclosure— Installation/Wiring
  • Main Component Sections
    • Frame 10
    • Frame 13
  • Main Component Locations
    • Frame 10
    • Frame 13
  • Mounting Considerations
    • Operating Temperatures
    • Minimum Mounting Clearances
  • AC Supply Source Considerations
    • Unbalanced, Ungrounded, or Resistive Grounded Distribution Systems
    • Input Power Conditioning
  • Grounding Requirements
    • Recommended Grounding Scheme
    • Safety Ground - PE and Shield Termination - SHLD
  • Fuses and Circuit Breakers
  • Power Wiring
    • Power Cable Types Acceptable for 400…690 Volt Installations
    • Unshielded Cable
    • Shielded Cable
    • Armored Cable
    • Cable Trays and Conduit
    • Selecting and Verifying Control Transformer Voltage
    • Power Terminals for AFE in IP20 2500 MCC Style Enclosure
    • Routing the AC Input, Ground (PE), and DC Bus Output Wiring for AFE in IP20 2500 MCC Style Enclosure
  • Disconnecting Common Mode Capacitors
    • Frame 10 LCL Filter
    • Frame 13 LCL Filter
    • Frame 10 or Frame 13 Power Structure
  • Using the AFE with PowerFlex Drives
  • Control Wiring
    • Signal and Control Wire Types
    • I/O Terminal Blocks
    • I/O Cable Grounding
    • Typical I/O Wiring
    • Analog I/O Configuration
    • Hardware Enable Circuitry
    • Analog I/O Wiring Examples for AFE in IP20 2500 MCC Style Enclosure
  • Precharging the AFE
    • Introduction
    • Important Guidelines
  • CE Conformity
    • Low Voltage Directive (2006/95/EC)
    • EMC Directive (2004/108/EC)
    • General Notes
    • Essential Requirements for CE Compliance
• AFE in IP21 Rittal Enclosure—Installation/ Wiring
  • Main Component Sections
    • Frame 10
    • Frame 13
  • Main Component Locations
    • Frame 10
    • Frame 13
  • Mounting Considerations
    • Operating Temperatures
    • Minimum Mounting Clearances
  • AC Supply Source Considerations
    • Unbalanced, Ungrounded, or Resistive Grounded Distribution Systems
    • Input Power Conditioning
  • Grounding Requirements
    • Recommended Grounding Scheme
    • Safety Ground - PE
    • Shield Termination - SHLD
  • Fuses and Circuit Breakers
  • Power Wiring
    • Power Cable Types Acceptable for 400…690 Volt Installations
    • Unshielded Cable
    • Shielded Cable
    • Armored Cable
    • Cable Trays and Conduit
    • Selecting and Verifying Control Transformer Voltage
    • Power Terminals for AFE in IP21 Rittal Enclosure
    • DC Bus Output Wiring
    • Routing the AC Input, Ground (PE), and DC Bus Output Wiring for AFE in IP21 Rittal Enclosure
  • Disconnecting Common Mode Capacitors
    • Frame 10 LCL Filter
    • Frame 13 LCL Filter
    • Frame 10 Power Structure
    • Frame 13 Power Structure
  • Using the AFE with PowerFlex Drives
  • Control Wiring
    • Signal and Control Wire Types
    • I/O Terminal Blocks
    • I/O Cable Grounding
    • Typical I/O Wiring
    • Analog I/O Configuration
    • Hardware Enable Circuitry
    • Analog I/O Wiring Examples for AFE in IP21 Rittal Enclosure
  • Precharging the AFE
    • Introduction
    • Important Guidelines
  • CE Conformity
    • Low Voltage Directive (2006/95/EC)
    • EMC Directive (2004/108/EC)
    • General Notes
    • Essential Requirements for CE Compliance
• Startup
  • AFE in IP20 2500 MCC Style Enclosure
    • Startup Procedure
    • Control Devices
    • Modes of Operation
  • AFE in IP21 Rittal Enclosure
    • Startup Procedure
    • Control Devices
    • MCCB (Motor-Controlled Circuit Breaker) and Modes of Operation
• Programming and Parameters
  • About Parameters
  • How AFE Parameters are Organized
    • File-Group-Parameter Order
    • Basic Parameter View
    • Advanced Parameter View
  • Monitor File
  • Dynamic Control File
  • Utility File
  • Communication File
  • Inputs & Outputs File
  • Parameter Cross Reference – by Name
  • Parameter Cross Reference – by Number
• Troubleshooting
  • AFE Status
    • Front Panel Indications
    • HIM Indication
  • Faults and Alarms
  • Manually Clearing Faults
  • Fault and Alarm Descriptions
  • Clearing Alarms
  • Common Symptoms and Corrective Actions
  • Technical Support
• Supplemental Information
  • Specifications
  • Derating Guidelines
    • Ambient Temperature/Load
    • Altitude/Load 400/480V AC Input
    • Altitude/Load 600/690V AC Input
  • AFE Current Ratings and Watts Loss
    • 400 Volt AC Input Ratings
    • 480 Volt AC Input Ratings
    • 600 Volt AC Input Ratings
    • 690 Volt AC Input Ratings
  • Fusing and Circuit Breakers for AFE in IP20 2500 MCC Style Enclosure
    • AC Input Fuse and Circuit Breaker Ratings
    • DC Bus Output Fuse Ratings
  • Fusing and Circuit Breakers for AFE in IP21 Rittal Enclosure
    • AC Input Fuse and Circuit Breaker Ratings
    • DC Bus Output Fuse Ratings
  • Dimensions
  • DPI Communication Configurations
    • Typical Programmable Controller Configurations
    • Logic Command Word for PowerFlex 700/700H/700S Drives
    • Logic Status Word for PowerFlex 700/700H/700S Drives
    • Logic Command Word for PowerFlex 750-Series Drives
    • Logic Status Word for PowerFlex 750-Series Drives
• HIM Overview
  • External and Internal Connections
  • LCD Display Elements
  • ALT Functions
  • Menu Structure
    • Diagnostics Menu
    • Parameter Menu
    • Device Select Menu
    • Memory Storage Menu
    • Start-up Menu
    • Preferences Menu
  • Viewing and Editing Parameters
    • LCD HIM
    • Numeric Keypad Shortcut
  • Removing/Installing the HIM
• Application Notes
  • Sizing Guidelines
    • Basic Procedure to Size the AFE
    • Advanced Procedure to Size the AFE
  • Voltage Boost
  • Paralleling AFEs
    • Guidelines for AFEs in IP20 2500 MCC Style Enclosure
    • Guidelines for AFEs in IP21 Rittal Enclosure
    • Paralleling an AFE with One or More PowerFlex SCR Bus Supplies
• Index
• Back Cover / Publication 20Y-UM001E-EN-P July 2014