External input/output board replacement – Rockwell Automation 7000A PowerFlex Medium Voltage AC Drive (A Frame) - ForGe Control User Manual

Page 153

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Rockwell Automation Publication 7000A-UM200C-EN-P - June 2014

153

Component Definition and Maintenance

Chapter 3

application. U6 on the XIO board displays the board’s address which is
automatically calculated from the XIO board’s position in the network.

XIO Link A and B ports are interchangeable but it may make wiring easier to
follow if Link A is used for “upstream”, that is, closest to the ACB, and Link B is
used for “downstream” or farthest from the ACB.

LED D1 and display U6 indicate the status of the board.

Table 9

shows the

possible status for D1.

Table 9 - D1 Display Status

Table 10 - U6 Display Status

External Input/Output Board Replacement

1.

Ensure that all medium voltage and control voltage power to the drive is
isolated and locked out.

2.

Note and Mark the location and orientation of all the plugs, cables, and
connectors into the XIO board. Use the electrical drawing as a reference.

3.

Using your static strap, disconnect all of the connections.

4.

Remove the XIO board assembly from the low voltage control cabinet.
The XIO board mounts on a DIN rail, so a special
3-piece assembly is used to secure the board. The assembly does not
come with the new board, so the old board needs to be removed from the
assembly and the new board installed in its place.

5.

Install the new XIO board assembly in the low voltage control cabinet.

6.

Reconnect all connections and verify the locations.

7.

Apply Low Voltage power and complete a System Test and Medium
Voltage tests to ensure the new board functions properly.

LED Status

Description

Solid Green

Normal Operation

Solid Red

Board Failure

Alternate Flashing of Red
and Green

No Communication Available to ACB board
(Normal during boot-up or unprogrammed)

Display

Description

Explanation

No valid address found

More than 6 XIO cards on network
XIO cable failure
XIO card failure
ACB failure

0

Card in “Master” mode

Rockwell Use Only
Remove connection to J3 and recycle power

1 – 6

Valid address

Normal

Decimal point ON

Indicates network activity

Normal

Decimal point OFF

No activity on the network

Normal at Power on, during firmware download and

with unprogrammed drive

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