Document Outline

• Front Cover
• Important User Information
• Summary of Changes
• Table of Contents
• Preface
  • About This Publication
  • Who Should Use This Manual
  • Conventions
  • Terminology
  • Additional Resources
• Safety Concept
  • Introduction
  • Safety Certification
    • Important Safety Considerations
    • Safety Category 4 Performance Definition
    • Stop Category Definitions
    • Performance Level and Safety Integrity Level (SIL) CL3
  • Functional Proof Tests
  • PFD and PFH Definitions
  • PFD and PFH Data
  • Safe State
  • Safety Reaction Time
  • Considerations for Safety Ratings
    • Output Pulse Test Considerations
    • Encoder Considerations
    • Understanding Commutation
  • Contact Information if Safety Option Failure Occurs
• About the PowerFlex Safe Speed Monitor Option Module
  • Introduction
  • Safety Functions
    • Safety Modes
    • Disabled Mode
    • Lock Monitoring
    • Safe Maximum Speed, Safe Maximum Acceleration, and Safe Direction Monitoring
  • Hardware Features
  • Configuration
• Installation and Wiring
  • Introduction
  • General Safety Information
  • Power Supply Requirements
  • Set Safety Enable Circuitry
  • Install the PowerFlex Safety Option Module
  • Installation in Frame 8 and Larger Drives
  • Terminal Connections
  • Compatible Encoders
  • Connect an Encoder
• Speed Monitoring I/O Signals
  • Introduction
  • Inputs
    • Safe Stop Input (SS_In)
    • Safe Limited Speed Input (SLS_In)
    • Door Monitor Input (DM_In)
    • Enabling Switch Monitor Input (ESM_In)
    • Lock Monitor Input (LM_In)
    • Reset Input (Reset_In)
  • Outputs
    • Safe Stop Output (SS_Out)
    • Safe Limited Speed Output (SLS_Out)
    • Door Control Output (DC_Out)
• General Device and Feedback Monitoring Configuration
  • Introduction
  • Cascaded Configuration
  • Safety Mode
  • Reset Type
  • Overspeed Response Time
    • Speed Resolution Accuracy for Rotary Systems
    • Speed Resolution Accuracy for Linear Systems
  • General Parameter List
  • Feedback Monitoring
    • Feedback Polarity
    • Single Encoder
    • Dual Encoders
    • Feedback Voltage Monitor Range
    • Feedback Fault
  • Feedback Parameter List
• Safe Stop and Safe Stop with Door Monitoring Modes
  • Introduction
  • Safe Stop Mode
    • Safe Stop Types
    • Standstill Speed and Position Tolerance
    • Deceleration Monitoring
    • Safe Stop Reset
    • Door Control
    • Lock Monitoring
  • Safe Stop Parameter List
  • Safe Stop Wiring Example
  • Safe Stop with Door Monitoring Mode
    • Lock Monitoring
    • SS Reset
  • Safe Stop with Door Monitoring Parameter List
  • Safe Stop with Door Monitoring Wiring Example
• Safe Limited Speed (SLS) Modes
  • Introduction
  • Safe Limited Speed (SLS) Mode
    • Safe Limited Speed Reset
  • Safe Limited Speed Parameter List
  • Configuring the PowerFlex 750-Series Drive for SLS Operation
  • Safe Limited Speed Wiring Example
  • Safe Limited Speed with Door Monitoring Mode
    • Safe Limited Speed Reset
  • SLS with Door Monitoring Parameter List
  • SLS with Door Monitoring Wiring Example
  • Safe Limited Speed with Enabling Switch Monitoring Mode
    • Safe Stop Reset (SS Reset) and Safe Limited Speed Reset (SLS Reset)
  • SLS with Enabling Switch Monitoring Parameter List
  • SLS with Enabling Switch Monitoring Wiring Example
  • Safe Limited Speed with Door Monitoring and Enabling Switch Monitoring Mode
    • Behavior During SLS Monitoring
    • Behavior While SLS Monitoring is Inactive
    • Behavior During SLS Monitoring Delay
    • Safe Stop Reset (SS Reset) and Safe Limited Speed Reset (SLS Reset)
  • SLS with Door Monitoring and Enabling Switch Monitoring Parameter List
  • SLS with Door Monitoring and Enabling Switch Monitoring Wiring Example
  • Safe Limited Speed Status Only Mode
    • Speed Hysteresis
  • SLS Status Only Parameter List
  • SLS Status Only Wiring Examples
• Slave Modes for Multi-axis Cascaded Systems
  • Introduction
  • Cascaded Configurations
  • Slave, Safe Stop Mode
  • Slave, Safe Stop Parameter List
  • Slave, Safe Stop Wiring Examples
  • Slave, Safe Limited Speed Mode
  • Slave, Safe Limited Speed Parameters
  • Slave, Safe Limited Speed Wiring Examples
  • Slave, Safe Limited Speed Status Only Mode
  • Slave, Safe Limited Speed Status Only Parameter List
  • Slave, Safe Limited Speed Status Only Wiring Examples
  • Multi-axis Connections
• Safe Maximum Speed and Direction Monitoring
  • Introduction
  • Safe Maximum Speed (SMS) Monitoring
  • Safe Maximum Acceleration (SMA) Monitoring
  • Safe Direction Monitoring (SDM)
  • Max Speed, Max Accel, and Direction Monitoring Parameter List
• Safety Configuration and Verification
  • Introduction
  • Safety Configuration
    • Configuration Signature ID
    • Safety-lock
    • Set and Change a Password
    • Resetting the Password
    • Resetting the Configuration
  • Basics of Application Development and Testing
  • Commissioning the System
    • Specifying the Safety Configuration
    • Configure the Safe Speed Monitor Option Module
    • Project Verification Test
    • Confirm the Project
    • Safety Validation
    • Verifying the Signature and Lock in the Safe Speed Monitor Option Module
    • Configure ADC and the Safe Speed Monitor Option Module
  • Editing the Configuration
• Configuration Examples
  • Introduction
  • Example Application 1
    • Example 1: Initial Security Group Settings
    • Example 1: General Group Settings
    • Example 1: Feedback Group Settings
    • Example 1: Stop Group Settings
    • Example 1: Limited Speed Group Settings
    • Example 1: Door Control Group Settings
    • Example 1: Max Speed Group
    • Example 1: Final Security Group Settings
  • Example Application 2
    • Example 2: Initial Security Group Settings
    • Example 2: General Group Settings
    • Example 2: Feedback Group Settings
    • Example 2: Stop Group Settings
    • Example 2: Limited Speed Group Settings
    • Example 2: Door Control Group Settings
    • Example 2: Max Speed Group
    • Example 2: Final Security Group Settings
• Troubleshooting the PowerFlex Safety Option Module
  • Introduction
  • Status Indicators
  • Nonrecoverable Faults
  • Fault Recovery
  • Input and Output Faults
  • Fault Codes and Descriptions
  • Fault Reactions
    • Safe State Faults
    • Stop Category Faults and Fault While Stopping Faults
  • Status Attributes
    • Guard Status Attributes
    • I/O Diagnostic Status Attributes
  • Configuration Fault Codes
• Specifications
  • Introduction
  • General Specifications
  • Environmental Specifications
  • Certifications
  • CE Conformity
    • Machinery Directive (2006/42/EC)
    • EMC Directive (2004/108/EC)
  • Encoder Specifications
• Parameter Data
  • Parameter Groups
  • Parameters and Settings in a Linear List
• Index
• Publication 750-RM001F-EN-P - February 2012