Document Outline

• magicolor 5430 DL/5450 DL/5450
  • Contents
  • I Outline
    • 1. System configuration
    • 2. Product Specifications
      • 2.1 Type
      • 2.2 Functions
      • 2.3 Maintenance
      • 2.4 Machine Specifications
      • 2.5 Operating Environment
  • II Maintenance
    • 1. Periodic Check
      • 1.1 Service schedule
      • 1.2 Maintenance Items
        • 1.2.1 Parts to be replaced by users (CRU)
        • 1.2.2 Parts to be Replaced by a Service Engineer (FRU)
      • 1.3 Maintenance parts
      • 1.4 Concept of parts life
      • 1.5 Maintenance Procedure (Periodic Parts Check)
        • 1.5.1 Feed Roller (Tray 1)
        • 1.5.2 Feed Roller (Manual Feed Tray) (magicolor 5440 DL/5450 only)
        • 1.5.3 Ozone Filter
        • 1.5.4 Toner Cartridge (C/M/Y/Bk)
        • 1.5.5 Waste Toner Bottle
        • 1.5.6 Cleaning the Laser Irradiation Section
      • 1.6 Replacing Units
        • 1.6.1 Replacing the Transfer Roller
        • 1.6.2 Replacing the Transfer Belt Unit
        • 1.6.3 Replacing the Fusing Unit
    • 2. Service tool
      • 2.1 CE Tool list
      • 2.2 Consumable Parts
        • 2.2.1 Toner Cartridge (TC) (as an individual part)
        • 2.2.2 Waste Toner Bottle
        • 2.2.3 Maintenance Kit
    • 3. Firmware Upgrade
      • 3.1 Print Control Board (PWB-P) Firmware Upgrading
        • 3.1.1 Upgrade procedure (magicolor 5430 DL/5440 DL)
        • 3.1.2 Upgrade procedure (magicolor 5450)
    • 4. Other
      • 4.1 Disassembly/Adjustment-Prohibited Items
      • 4.2 Names of Feed Trays
      • 4.3 Disassembly/Assembly list (Other parts)
      • 4.4 Disassembly/Assembly Procedure
        • 4.4.1 Front Door, Upper Front Cover, and Right Front Cover
        • 4.4.2 Left Cover
        • 4.4.3 Rear Cover
        • 4.4.4 Exit Tray
        • 4.4.5 Rear Right Cover
        • 4.4.6 Tray 1
        • 4.4.7 Manual Feed Tray (magicolor 5440 DL/5450 only)
        • 4.4.8 Control Panel (PWB-OP)
        • 4.4.9 Hard Disk Unit (HDD) (magicolor 5450 only)
        • 4.4.10 Print Control Board (PWB-P) (magicolor 5430 DL/5440 DL)
        • 4.4.11 Print Control Board (PWB-P) (magicolor 5450)
        • 4.4.12 Backup Battery (magicolor 5450 only)
        • 4.4.13 Mechanical Control Board (PWB-A)
        • 4.4.14 Low Voltage Unit (LV)
        • 4.4.15 High Voltage Unit /1 (HV1)
        • 4.4.16 High Voltage Unit /2 (HV2)
        • 4.4.17 Toner Level Sensor Board (PWB-D)
        • 4.4.18 PH Unit
        • 4.4.19 PWB Box/1
        • 4.4.20 PWB Box/2
        • 4.4.21 Developing Motor /Y, M, C (M1)
        • 4.4.22 Color PC Drum Motor (M2)
        • 4.4.23 Developing Motor /K (M5)
        • 4.4.24 Toner Supply Motor /Y, M (M6)
        • 4.4.25 Toner Supply Motor /C, K (M7)
        • 4.4.26 Fusing Motor (M4)
        • 4.4.27 Intermediate Transport Motor (M3)
        • 4.4.28 Synchronizing Roller Clutch (CL2)
        • 4.4.29 Pressure/Retraction Clutch /2nd Image Transfer (CL5)
        • 4.4.30 Pressure/Retraction Clutch /1st Image Transfer (CL4)
        • 4.4.31 Tray 1 Paper Feed Clutch (CL1)
        • 4.4.32 Manual Feed Tray Paper Feed Clutch (CL3) (magicolor 5440 DL/5450 only)
        • 4.4.33 Temperature/ Humidity Sensor (HS1)
        • 4.4.34 AIDC Sensor/Rt, AIDC Sensor/Lt (AIDC R, AIDC L)
        • 4.4.35 Camera Direct Photo Print Card (magicolor 5440 DL only)
  • III Adjustment/Setting
    • 1. How to Use the Adjustment Section
    • 2. Adjustment Item List
      • 2.1 magicolor 5430 DL/5440 DL
      • 2.2 magicolor 5450
    • 3. Description of the Control Panel (magicolor 5430 DL /5440 DL)
      • 3.1 Control Panel Display
        • 3.1.1 Basic screen
        • 3.1.2 Warning screen
        • 3.1.3 Error display
        • 3.1.4 Caution display
      • 3.2 List of Control Panel Messages
        • 3.2.1 Normal state messages
        • 3.2.2 Caution messages
        • 3.2.3 Minor error messages
        • 3.2.4 Error messages
        • 3.2.5 Serious error messages
        • 3.2.6 Malfunction messages
        • 3.2.7 Message Priority for Consumables/Periodic Replacement Parts (Units)
      • 3.3 Canceling a Print Job
    • 4. Menu (magicolor 5430 DL /5440 DL)
      • 4.1 List of Menu Functions
      • 4.2 SPECIAL PAGES
        • 4.2.1 PRINT CONFIG PAGE
        • 4.2.2 PRINT TEST PAGES
        • 4.2.3 PRINT MENU MAP
      • 4.3 LANGUAGE
      • 4.4 ENGINE
        • 4.4.1 ENGINE TONER EMPTY
        • 4.4.2 ENERGY SAVER
        • 4.4.3 AUTO CONTINUE
        • 4.4.4 TRAY CHAINING
        • 4.4.5 ENGINE SERVICE
      • 4.5 NETWORK
        • 4.5.1 DHCP:XX / BOOTP:XX
        • 4.5.2 IP ADDRESS
        • 4.5.3 SUBNET MASK
        • 4.5.4 GATEWAY
        • 4.5.5 MAC ADDRESS
        • 4.5.6 HTTP
        • 4.5.7 SNMP
        • 4.5.8 FORCED MODES
      • 4.6 CONSUMABLE USAGE
        • 4.6.1 BLACK TONER
        • 4.6.2 CYAN TONER
        • 4.6.3 MAGENTA TONER
        • 4.6.4 YELLOW TONER
      • 4.7 DIRECT PRINT
        • 4.7.1 IMAGE QUALITY
        • 4.7.2 PAPER SIZE
        • 4.7.3 MEDIA TYPE
        • 4.7.4 LAYOUT
        • 4.7.5 BRIGHTNESS
        • 4.7.6 SHARPNESS
        • 4.7.7 AUTO ROTATE
    • 5. Service Mode (magicolor 5430 DL/5440 DL)
      • 5.1 Service Mode Entry Procedure
      • 5.2 Service Mode Function Tree
      • 5.3 Settings/Adjustments in Service/Service Person Mode Functions
        • 5.3.1 RESTORE FACTORY DEFAULT
        • 5.3.2 SERVICE PERSON SRU USAGE
        • 5.3.3 RESET CONTROLLER
        • 5.3.4 RESET COUNTER FUSER UNIT
    • 6. Description of the Control Panel (magicolor 5450)
      • 6.1 Control Panel Display
        • 6.1.1 Parts of the Control Panel Display
        • 6.1.2 Message structure
        • 6.1.3 Normal messages
        • 6.1.4 Menu
        • 6.1.5 Operator Call messages
        • 6.1.6 Service Call messages
        • 6.1.7 Help screen
      • 6.2 List of Control Panel Messages
        • 6.2.1 Normal messages
        • 6.2.2 Operator Call messages
        • 6.2.3 Service Call messages
      • 6.3 Canceling a Print Job
    • 7. Menu (magicolor 5450)
      • 7.1 List of Menu Functions
        • 7.1.1 Outline
        • 7.1.2 Detail
      • 7.2 PROOF/PRINT MENU
      • 7.3 PRINT MENU
        • 7.3.1 CONFIGURATION PG
        • 7.3.2 DEMO PAGE
        • 7.3.3 STATISTICS PAGE
        • 7.3.4 FONT LIST
        • 7.3.5 MENU MAP
        • 7.3.6 DIRECTORY LIST
      • 7.4 PAPER MENU
        • 7.4.1 PAPER SOURCE
        • 7.4.2 DUPLEX
        • 7.4.3 COPIES
        • 7.4.4 COLLATE
        • 7.4.5 UNIT OF MEASURE
      • 7.5 QUALITY MENU
        • 7.5.1 COLOR MODE
        • 7.5.2 BRIGHTNESS
        • 7.5.3 PCL CONTRAST
        • 7.5.4 PS PROFILE
        • 7.5.5 IMAGE PRINTING
        • 7.5.6 TEXT PRINTING
        • 7.5.7 GRAPHICS PRINTING
        • 7.5.8 CALIBRATION
        • 7.5.9 COLOR SEPARATION
        • 7.5.10 SUPPLIES
      • 7.6 INTERFACE MENU
        • 7.6.1 JOB TIMEOUT
        • 7.6.2 ETHERNET
      • 7.7 SYS DEFAULT MENU
        • 7.7.1 LANGUAGE
        • 7.7.2 EMULATION
        • 7.7.3 DEFAULT PAPER
        • 7.7.4 STARTUP OPTIONS /DO STARTUP PAGE
        • 7.7.5 AUTO CONTINUE
        • 7.7.6 HOLD JOB TIMEOUT
        • 7.7.7 ENERGY SAVER
        • 7.7.8 ENERGY SAVER TIME
        • 7.7.9 MENU TIMEOUT
        • 7.7.10 LCD BRIGHTNESS
        • 7.7.11 SECURITY
        • 7.7.12 CLOCK
        • 7.7.13 HDD FORMAT
        • 7.7.14 RESTORE DEFAULTS
        • 7.7.15 ENABLE WARNING
        • 7.7.16 TONER EMPTY
    • 8. Service Menu (magicolor 5450)
      • 8.1 How to Enter the Service Menu
      • 8.2 Service mode function tree
      • 8.3 Service Menu Setting/Adjustment
        • 8.3.1 SERIAL NUMBER
        • 8.3.2 FIRMWARE VERSION
        • 8.3.3 ALIGNMENT
        • 8.3.4 TRANSFER POWER /IMAGE ADJ PARAM
        • 8.3.5 RESTORE PASSWARD
  • IV Troubleshooting
    • 1. Jam Display
      • 1.1 Misfeed Display (magicolor 5430 DL / 5440 DL)
      • 1.2 Misfeed Display (magicolor 5450)
      • 1.3 Misfeed Display Resetting Procedure
      • 1.4 Sensor Layout
      • 1.5 Solutions
        • 1.5.1 Initial Check Items
        • 1.5.2 Misfeed at Tray 1 media feed section (Misfeed at Tray 2 media feed section)
        • 1.5.3 Misfeed at Manual Feed Tray media feed section (Misfeed at Tray 1 media feed section)
        • 1.5.4 Misfeed at transfer section
        • 1.5.5 Misfeed at fusing/exit section
        • 1.5.6 Undefined misfeed
    • 2. Malfunction code
      • 2.1 Trouble Codes (magicolor 5430 DL/5440 DL)
        • 2.1.1 Trouble code list
      • 2.2 Trouble Codes (magicolor 5450)
        • 2.2.1 Trouble code list
      • 2.3 Resetting a Malfunction
      • 2.4 Solutions
        • 2.4.1 0010H: Color PC Drum Motor malfunction
        • 2.4.2 001BH: Developing Motor/Y,M,C malfunction
        • 2.4.3 0017H: Intermediate Transport Motor malfunction
        • 2.4.4 0018H: Developing Motor/K malfunction
        • 2.4.5 0046H: Fusing Cooling Fan Motor malfunction
        • 2.4.6 004CH: Ozone Ventilation Fan Motor malfunction
        • 2.4.7 004EH: LV Cooling Fan Motor malfunction
        • 2.4.8 0060H: Fusing Motor malfunction
        • 2.4.9 0094H: 2nd image transfer pressure/retraction failure
        • 2.4.10 0096H: 1st image transfer pressure/retraction failure
        • 2.4.11 0300H: Polygon Motor malfunction
        • 2.4.12 0310H: Laser malfunction
        • 2.4.13 0500H: Heating Roller warm-up failure
        • 2.4.14 0501H: Fusing Pressure Roller warm-up failure
        • 2.4.15 0510H: Abnormally low Heating Roller temperature
        • 2.4.16 0511H: Abnormally low Fusing Pressure Roller temperature
        • 2.4.17 0520H: Abnormally high Heating Roller temperature
        • 2.4.18 0521H: Abnormally high Fusing Pressure Roller temperature
        • 2.4.19 13D0H: Parameter Chip failure
        • 2.4.20 13E2H: Flash ROM write error 13E3H: Flash ROM device fault
        • 2.4.21 C002, C003: RAM error (Only for magicolor 5450)
        • 2.4.22 C013: MAC address error (Only for magicolor 5450) C015: BOOT ROM error (Only for magicolor 5450) C022: NVRAM error (Only for magicolor 5450)
        • 2.4.23 C025, C026, C027: Controller ROM error (Only for magicolor 5450)
        • 2.4.24 C050: Hard disk access error (Only for magicolor 5450)
        • 2.4.25 C051: Hard disk full error (Only for magicolor 5450)
        • 2.4.26 C060: Firmware Update error (Only for magicolor 5450)
        • 2.4.27 C061: Hold job error/No Duplex unit (Only for magicolor 5450) C062: Hold job error/No Tray 3 (Only for magicolor 5450) C063: Hold job error/No Tray 4 (Only for magicolor 5450) C064: Hold job error/No Memory (Only for magicolor 5450)
        • 2.4.28 FFFF: Interface Communication error (Only for magicolor 5450)
    • 3. Power Supply Troubles
      • 3.1 Machine is Not Energized at All (LV Operation Check)
      • 3.2 Control panel indicators do not Light
      • 3.3 Fusing Heaters do not Operate
    • 4. Miscellaneous Malfunctions (Only for magicolor 5430 DL/5440 DL)
      • 4.1 List of Miscellaneous Malfunctions
      • 4.2 ILLEGAL ERROR DUPLEX
      • 4.3 ERROR AIDC SENSOR
      • 4.4 ERROR COMMUNICATION
      • 4.5 ERROR ENGINE INTERFACE
      • 4.6 ERROR RAM
      • 4.7 ERROR DIMM
      • 4.8 ERROR ROM
      • 4.9 ERROR CONTROLLER
    • 5. Image Quality Problems
      • 5.1 Solutions
        • 5.1.1 White lines in FD, white bands in FD, colored lines in FD, and colored bands in FD
        • 5.1.2 White lines in CD, white bands in CD, colored lines in CD, and colored bands in CD
        • 5.1.3 Uneven density in FD
        • 5.1.4 Uneven density in CD
        • 5.1.5 Low image density
        • 5.1.6 Gradation reproduction failure
        • 5.1.7 Foggy background
        • 5.1.8 Poor color reproduction
        • 5.1.9 Void areas, white spots
        • 5.1.10 Colored spots
        • 5.1.11 Blurred image
        • 5.1.12 Blank copy, black copy
        • 5.1.13 Incorrect color image registration
        • 5.1.14 Poor fusing performance, offset
        • 5.1.15 Brush effect, blurred image
        • 5.1.16 Back marking
        • 5.1.17 Uneven Pitch
        • 5.1.18 No print cycles can be run as commanded via the network
  • V Appendix
    • 1. Parts Layout Drawing
      • 1.1 Main unit
      • 1.2 Lower Feeder Unit (Option)
      • 1.3 Duplex Option (Option)
    • 2. Connector Layout Drawing
    • 3. Timing chart
• Lower Feeder Unit
  • Contents
  • I General
    • 1. Product specifications
      • 1.1 Type
      • 1.2 Paper type
      • 1.3 Machine specifications
      • 1.4 Operating environment
  • II Maintenance
    • 1. Periodic check
      • 1.1 Maintenance procedure (Periodic parts check)
        • 1.1.1 Feed Roller
    • 2. Other
      • 2.1 Disassembly/adjustment-prohibited items
      • 2.2 Disassembly/Assembly list (Other parts)
      • 2.3 Disassembly/assembly procedure
        • 2.3.1 Tray
        • 2.3.2 Lower Feeder Board (PWB-F PF)
        • 2.3.3 Lower Feeder Paper Feed Clutch (CL1 PF)
        • 2.3.4 Lower Feeder Motor (M1 PF)
  • III Adjustment/Setting
    • 1. How to use the adjustment section
    • 2. Mechanical Adjustment
      • 2.1 Registration adjustment
  • IV Troubleshooting
    • 1. Jam Display
      • 1.1 Misfeed display (magicolor 5430 DL/5440 DL)
      • 1.2 Misfeed display (magicolor 5450)
      • 1.3 Misfeed display resetting procedure
      • 1.4 Sensor layout
        • 1.4.1 For a system equipped with two Lower Feeder Units
      • 1.5 Solution
        • 1.5.1 Initial check items
        • 1.5.2 Misfeed at the Tray 2 paper feed section, Tray 3 paper feed section, and vertical conveyance section
• Duplex Option
  • Contents
  • I General
    • 1. Product specifications
      • 1.1 Type
      • 1.2 Paper type
      • 1.3 Machine specifications
      • 1.4 Operating environment
  • II Maintenance
    • 1. Periodic check
      • 1.1 Maintenance procedure (Periodic parts check)
        • 1.1.1 Transport Roller
    • 2. Other
      • 2.1 Disassembly/adjustment-prohibited items
      • 2.2 Disassembly/assembly list (other parts)
      • 2.3 Disassembly/assembly procedure
        • 2.3.1 Duplex Option
        • 2.3.2 Right cover
        • 2.3.3 Duplex Board (PWB-E DU)
        • 2.3.4 Duplex Transport Motor (M1)
        • 2.3.5 Duplex Reverse Motor (M2)
  • III Troubleshooting
    • 1. Jam Display
      • 1.1 Misfeed Display (magicolor 5430 DL/5440 DL)
      • 1.2 Misfeed Display (magicolor 5450)
      • 1.3 Misfeed Display Resetting Procedure
      • 1.4 Sensor layout
      • 1.5 Solution
        • 1.5.1 Initial Check Items
        • 1.5.2 Misfeed at Duplex Option paper feed section
        • 1.5.3 Misfeed at Duplex Option paper conveyance section
        • 1.5.4 Undefined misfeed
    • 2. Miscellaneous Malfunctions
      • 2.1 List of miscellaneous malfunctions
      • 2.2 ILLEGAL ERROR DUPLEX