Suggested maintenance guidelines – Rockwell Automation 2500 CENTERLINE Motor Control Centers Installation Manual User Manual

Page 74

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74

Rockwell Automation Publication 2500-IN001C-EN-P - April 2014

Chapter 8

Maintenance

Suggested Maintenance
Guidelines

This table provides some suggested guidelines for maintaining your MCC.

Suggested Maintenance Guidelines

Date

Remarks

Initials

1. Environment

Verify operating (ambient) conditions.

Room temperature range: -5…40 °C

(1)

Non-condensing humidity, max: 95% at 40 °C

(1)

2. Enclosure Exterior

Clean surfaces. Retouch painted surfaces if necessary.
Check that door latches are functioning and secure.
Inspect for signs of excessive heat in the following locations:

Doors
Enclosure sides

If severe corrosion or discoloration is evident, replace the
damaged components. Identify the cause of damage and
make necessary repairs.

3. Contaminants

ATTENTION: Follow local codes and guidelines
in addition to the requirements of EN 50110
when working on energized equipment.

Check for contaminants (moisture, dirt, dust) inside the

enclosure. Contaminants must be removed and the source
eliminated.

Check for contaminants in the following locations:

Cable entry and exit points, seams and openings
Devices (push buttons, relays, and disconnect switches)

Make sure the source or cause of wetness or moisture is
identified and eliminated.

4. Bus System

ATTENTION: De-energize all power sources
before performing maintenance or service
work on columns or units.

Check the bus support and insulation for cracks and/or

damage.

Inspect bus splice connections for discoloration.
Verify the integrity of bus splice connections. Re-torque

connections. See label inside vertical wireway door for
recommended torque values.

Use a vacuum or a lint free cloth to clean the bus and

supports.

Conduct an electrical insulation resistance (megger) test.

Record and save the results.
See

Pre-commissioning Checklist

on

page 67

.

5. Operating Handles

Verify that operator handles move freely (no sticking or

binding).

Check functions of the operator handles.
Check the defeater mechanisms on operator handles.
Replace broken, deformed, malfunctioning or badly worn

parts/assemblies.

6. Locking Devices

Check locking and interlocking devices for proper working
condition. Replace as necessary.

7. Current Carrying

Components

Inspect for discoloration, corrosion, wear, excessive heat

and other signs of possible failure.

Current carrying devices can include fuse clips, line, and

load terminals.

8. Contacts

Check for excessive wear and dirt accumulation.

Vacuum or wipe contacts with a soft cloth to remove dirt.

Note: Applicable only for Allen-Bradley® 100-D size
contactors (95-860A).

Replace contacts in complete sets to avoid misalignment

and uneven contact pressure.

Discoloration and/or slight pitting of the contacts is normal.
Do not file contacts or use spray cleaners.

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