Document Outline

• DOCUMENT LIBRARY
• Chapter 1: Introduction
  • 1.1 Adept Quattro™ Robots, Product Description
    • Major Differences between Quattro H and HS Robots
    • Adept AIB™, eAIB™
    • Quattro Robot Base
    • Inner Arms
    • Ball Joints, Outer Arms
    • Platforms
    • Adept SmartController™
  • 1.2 Warnings, Cautions, and Notes in Manual
  • 1.3 Safety Precautions
  • 1.4 What to Do in an Emergency
  • 1.5 Additional Safety Information
  • 1.6 Intended Use of the Robots
  • 1.7 Installation Overview
  • 1.8 Manufacturer’s Declaration
  • 1.9 How Can I Get Help?
    • Related Manuals
    • Adept Document Library
• Chapter 2: Robot Installation - H
  • 2.1 Transport and Storage
  • 2.2 Unpacking and Inspecting the Adept Equipment
    • Unpacking
  • 2.3 Repacking for Relocation
  • 2.4 Environmental and Facility Requirements
  • 2.5 Mounting Frame
    • Frame Orientation
    • Frame Construction
    • Robot-to-Frame Considerations
    • Mounting
    • Gussets
  • 2.6 Mounting the Robot Base
    • Robot Orientation
    • Mounting Surfaces
    • Mounting Options
    • Mounting Procedure from Above the Frame
    • Mounting Procedure from Below the Frame
    • Install Mounting Hardware
  • 2.7 Attaching the Outer Arms and Platform
    • Clocking the Platform to the Base
    • Attaching the Outer Arms
• Chapter 3: Robot Installation - HS
  • 3.1 Transport and Storage
  • 3.2 Unpacking and Inspecting the Adept Equipment
    • Before Unpacking
    • Upon Unpacking
    • Unpacking
  • 3.3 Repacking for Relocation
  • 3.4 Environmental and Facility Requirements
  • 3.5 Mounting Frame
    • Frame Mounting Tabs
    • Robot-to-Frame Considerations
    • Mounting
    • Gussets
  • 3.6 Cable Inlet Box
    • Assembling Cable Inlet Box
    • Connecting the Cables
    • Installing the Cable Inlet Box
  • 3.7 Mounting the Robot Base
    • Robot Orientation
    • Mounting Surfaces
    • Mounting Options
    • Mounting Procedure from Above the Frame
    • Mounting Procedure from Below the Frame
    • Install Mounting Hardware
  • 3.8 Attaching the Outer Arms and Platform
    • Clocking the Platform to the Base
    • Attaching the Outer Arms
  • 3.9 Attaching the Cable Tray
• Chapter 4: System Installation
  • 4.1 System Cable Diagram
  • 4.2 Cable Parts List
  • 4.3 Installing the SmartController Motion Controller
  • 4.4 Connecting User-Supplied PC to Robot
    • PC Requirements
  • 4.5 Installing Adept ACE Software
  • 4.6 Description of Connectors on Robot Interface Panel
  • 4.7 Cable Connections from Robot to SmartController
  • 4.8 Connecting 24 VDC Power to Robot
    • Specifications for 24 VDC Robot and Controller Power
    • Details for 24 VDC Mating Connector
    • Procedure for Creating 24 VDC Cable
    • Installing 24 VDC Robot Cable
  • 4.9 Connecting 200-240 VAC Power to Robot
    • Specifications for AC Power
    • Details for AC Mating Connector
    • Procedure for Creating 200-240 VAC Cable
    • Installing AC Power Cable to Robot
  • 4.10 Grounding the Adept Quattro Robot System
    • Adept Quattro Robot Base
    • Quattro HS Robot Base
    • Robot-Mounted Equipment
  • 4.11 Installing User-Supplied Safety Equipment
• Chapter 5: System Operation
  • 5.1 Robot Status Display Panel
  • 5.2 Status Panel Fault Codes
  • 5.3 Using the Brake-Release Button
    • Brakes
    • Brake-Release Button
  • 5.4 Front Panel
  • 5.5 Connecting Digital I/O to the System
  • 5.6 Using Digital I/O on Robot XIO Connector
    • Optional I/O Products
    • XIO Input Signals
    • XIO Output Signals
    • XIO Breakout Cable
  • 5.7 Starting the System for the First Time
    • Verifying Installation
    • Turning on Power and Starting Adept ACE
    • Enabling High Power
    • Verifying E-Stop Functions
    • Verify Robot Motions
  • 5.8 Quattro Motions
    • Straight-line Motion
    • Containment Obstacles
    • Tool Flange Rotation Extremes
  • 5.9 Learning to Program the Adept Quattro Robot
• Chapter 6: Optional Equipment Installation
  • 6.1 End-Effectors
    • Attaching
    • Aligning
    • Grounding
    • Accessing Vacuum
  • 6.2 Routing End-effector Lines
  • 6.3 Ball Stud Locks
    • Installing a Ball Stud Lock
    • Removing a Ball Stud Lock
• Chapter 7: Technical Specifications
  • 7.1 Dimension Drawings
  • 7.2 Adept Quattro Internal Connections
  • 7.3 XSYS/XSYSTEM Connector
  • 7.4 XSLV Connector
  • 7.5 Robot Specifications
  • 7.6 Payload Specifications
    • Torque and Rotation Limits
    • Payload Mass vs. Acceleration
    • Payload Inertia vs. Acceleration
  • 7.7 Robot Mounting Frame, Quattro s650H Robot
• Chapter 8: Maintenance - H
  • 8.1 Periodic Maintenance Schedule
  • 8.2 Checking Safety Systems
  • 8.3 Checking Robot Mounting Bolts
  • 8.4 Checking Robot Gear Drives
  • 8.5 Checking Fan Operation
  • 8.6 Replacing the AIB or eAIB Chassis
    • Removing the AIB/eAIB Chassis
    • Installing a New AIB/eAIB Chassis
  • 8.7 Commissioning a System with an eAIB
    • Safety Commissioning Utilities
    • E-Stop Configuration Utility
    • E-Stop Verification Utility
    • Teach Restrict Configuration Utility
    • Teach Restrict Verification Utility
  • 8.8 Replacing the Encoder Battery Pack
    • Battery Replacement Interval
    • Battery Replacement Procedure
  • 8.9 Replacing a Platform
    • Replacement
    • Configuration
  • 8.10 Replacing a Ball Joint Insert
  • 8.11 Replacing Outer Arm Spring Assemblies
    • Removing Outer Arm Spring Assemblies
    • Installing Outer Arm Spring Assemblies
• Chapter 9: Maintenance - HS
  • 9.1 Cleaning
    • Water Shedding
    • Wash-Down
    • Chemical Compatibility
  • 9.2 Periodic Maintenance
  • 9.3 Checking Safety Systems
  • 9.4 Checking Robot Mounting Bolts
  • 9.5 Checking Robot Gear Drives
  • 9.6 Checking Fan Operation
  • 9.7 Removing and Installing the Cable Inlet Box
    • Removing the Cable Inlet Box
    • Installing the Cable Inlet Box
  • 9.8 Replacing the AIB/eAIB Chassis
    • Removing the AIB/eAIB Chassis
    • Installing a New AIB/eAIB Chassis
  • 9.9 Commissioning a System with an eAIB
    • Safety Commissioning Utilities
    • E-Stop Configuration Utility
    • E-Stop Verification Utility
    • Teach Restrict Configuration Utility
    • Teach Restrict Verification Utility
  • 9.10 Replacing the Encoder Battery Pack
    • Battery Replacement Interval
    • Battery Replacement Procedure
  • 9.11 Replacing a Platform
    • Replacement
    • Configuration
  • 9.12 Replacing a Ball Joint Insert
  • 9.13 Replacing Outer Arm Spring Assemblies
    • Removing Outer Arm Spring Assemblies
    • Installing Outer Arm Spring Assemblies
• Chapter 10: Robot Cleaning/ Environmental Concerns- H
  • 10.1 Ambient Environment
    • Humidity
    • Temperature
  • 10.2 Cleaning
    • Caustic Compatibility
    • Water Shedding
    • Wipe-Down
  • 10.3 Cleanroom Classification
  • 10.4 Design Factors
    • Robot Base and Components
    • Inner Arms
    • Ball Joints
    • Outer Arms
    • Springs
    • Platforms
  • 10.5 Installing Cable Seal Kit
    • Overview
    • Installation Procedure
• Chapter 11: Environmental Concerns - HS
  • 11.1 Ambient Environment
    • Humidity
    • Temperature
  • 11.2 Cleanroom Classification
  • 11.3 Design Factors
    • Robot Base and Components
    • Inner Arms
    • Ball Joints
    • Outer Arms
    • Spring Assemblies
    • Platforms