Real time auto gain tuning, Outline, Scope – Panasonic MINAS E-series User Manual

Page 130: Cautions, Operating instruction

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130

Outline

Load inertia of the machine is real-time estimated, and the

optimum gain is automatically set based on the result of

estimation. In addition, an adaptive filter automatically

suppresses vibration due to resonance.

Scope

• Real time auto gain tuning is valid in all control modes.

• You can use an adaptive filter only when Pr02=2: high function positioning control.

Cautions

Under the following conditions, real time auto gain tuning may not properly function. In such cases, use either the

normal auto gain tuning (Refer to Page 132) or the manual gain tuning (Refer to Page 136).

Operating Instruction

(1) Stop the motor (Servo-OFF).

(2) Set Pr21 (Real time auto tuning set-up) to 1 to 6.

A default setup is 1.

When load inertia changes widely, set Pr21 to 3 or 6.

If there is possibly effect of resonance is possible, select “adaptive filter Yes”.

(3) Turn the servo on to operate the machine as usual.

(4) If you wish to improve responsiveness, gradually increase Pr22

(Machine stiffness at auto tuning). In addition, if any abnormal

noise or oscillation occurs, set a value lower (e.g. 0 to 3).

(5) If you wish to save the result, write it into EEPROM.

<Remarks>

Any change to Pr21 (Real time auto tuning set-up) will become

valid when you turn on the power and when Servo-OFF switches to

Servo-ON.

Thus, to disable real time auto tuning, set Pr21 (Real time auto

tuning mode setting) to 0, and then switch from Servo-OFF to

Servo-ON. Similarly, when you activate the real time auto tuning,

set Pr21 to any value other than 0 and 7, and switch from Servo-

OFF to Servo-ON.

Conditions that Hinder Real time Auto Gain Tuning from Functioning

When load inertia is smaller or greater than rotor inertia (i.e., 3 times or less or 20 times or more).

When load inertia changes quickly (less than 10 [s]).

When mechanical stiffness is extremely low. When there is play such as backlash.

When the motor runs at a continuous low speed below 100 [r/min].

When acceleration/deceleration is gradual, e.g., 2000 [r/min] or less in 1 [s].

When acceleration/deceleration torque is smaller than unbalanced load/viscous friction torque.

When the time that meets conditions of speed/acceleration is short, e.g., less than 40 [ms].

Load

Load Inertia

Operation

Pattern

Setting

value

0

[1]

2

3

4

5

6

7

Real time

Auto Tuning

Not used

Used

Not used

Degree of Load Inertia

Changes in Service

Little change

Gradual change

Sharp change

Little change

Gradual change

Sharp change

Adaptive Filter
(When Pr02=2)

No

Yes

No

Yes

Operation command under
actual service conditions

Position/speed

command

Automatic
gain setting

Automatic
filter tuning

Adaptive

filter

Position/velocity

command

Torque

command

Current

control

Estimation of

resonance frequency

Estimation of load inertia

Real time auto gain tuning

Motor

current

Motor

Servo driver

Motor

speed

Encoder

Real time Auto Gain Tuning

Insert the connector of console into
CNX6 of the driver, and then turn on
the power of the driver.

Setting parameter Pr21

Press .

Press .

Select the parameter to be set with

and .

(In this case, select Pr21.)

Press .

Change the value with or .

Press .

SET

S

MODE

M

SET

S

SET

S

Setting parameter Pr22

Select Pr22 with .

Press .

When you press , a value increases,

and when you press , it decreases.

SET

S

(Default Setup Value)

Now writing into EEPROM

Press .

Press .

Keep pressing (about 5 seconds).
Then, the number of bars in creases
as shown on the right.

Start of write (indicated momentarily).

End

SET

S

MODE

M

Write finishes

Write error occurs

After finishing write, return to Selection
Display referring to "Structure of Each
Mode" (Page 48 and 49).

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