Operation, Metric – 80 amps • air plasma / air shield, Metric – Hypertherm MAX200 Machine Torch Plasma Arc Cutting System User Manual

Page 100: English, Mild steel – 3" under water 100 amps, Air plasma / air shield

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MAX200

Instruction Manual

4-35

15

OPERATION

Shield

Gas

Pressure

Material

Thickness

Arc

Voltage

Setting

Approx.

Motion

Delay Time

Test
(psi)

Run

(psi)

(psi)

(Inches)

(Inches)

(mm)

(Volts)

(ipm)

(mm/min)

(sec)

1/8

5/64

2

130

120

3050

0.0

3/16

1/8

3

135

90

2300

0.5

1/4

1/8

3

140

70

1730

0.5

3/8

1/8

3

145

42

1050

0.5

1/2

1/8

3

145

28

700

*

Shield

Gas

Pressure

Material

Thickness

Arc

Voltage

Setting

Approx.

Motion

Delay Time

Test

(bar)

Run

(bar)

(bar)

(mm)

(mm)

(Inches)

(Volts)

(mm/min)

(ipm)

(sec)

3

2

5/64

130

3050

120

0.0

5

3

1/8

135

2300

90

0.5

6

3

1/8

140

1730

70

0.5

10

3

1/8

145

1050

42

0.5

12

3

1/8

145

700

28

*

Metric – 80 amps • Air Plasma / Air Shield

Shield

Gas

Pressure

Material

Thickness

Arc

Voltage

Setting

Approx.

Motion

Delay Time

Test

(bar)

Run

(bar)

(bar)

(mm)

(mm)

(Inches)

(Volts)

(mm/min)

(ipm)

(sec)

17

1.5-1.8

3.3-3.6

132

4.8

2

2

5/64

120

6050

240

0.0

Travel Speed

37

22-26

54-58

280

70

17

1.5-1.8

3.7-4.0

132

Plasma

Gas

Flowrate

(l/min)

Plasma Gas

Pressure

Shield

Gas

Flowrate

(l/min)

Torch-to-Work

Distance

Torch-to-Work

Distance

Travel Speed

4.8

Metric

Plasma

Gas

Flowrate

(l/min)

Plasma Gas

Pressure

Shield

Gas

Flowrate

(l/min)

Torch-to-Work

Distance

Travel Speed

English

Plasma

Gas

Flowrate

(SCFH)

Plasma Gas

Pressure

Shield

Gas

Flowrate

(SCFH)

Mild Steel – 3" Under Water

100 amps

Air Plasma / Air Shield

This gas combination gives good cut speed, low dross level and is very economical. Some surface
nitriting can occur. While this process may be used on thicker materials, optimal recommended range is to
3/8 inch (10 mm).

Set plasma gas inlet pressure to 90 psi (6.2 bar)
Set shield gas inlet pressure to 90 psi (6.2 bar)
If leads are greater than 50 feet, increase TEST pressure 5 psi for every extra 50 feet of torch lead length.
* Production cutting above 3/8 inch (10 mm) not recommended.

020448

Shield

020611

Nozzle

020423

Retaining cap

120547

Electrode

020607

Swirl ring

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