Operation, Metric, English – Hypertherm MAX200 Machine Torch Plasma Arc Cutting System User Manual

Page 81: Mild steel – above water 200 amps, Plasma / co, Shield

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4-16

MAX200

Instruction Manual

14

OPERATION

Shield

Gas

Pressure

Material

Thickness

Arc

Voltage

Setting

Approx.

Motion

Delay Time

Test
(psi)

Run

(psi)

(psi)

(Inches)

(Inches)

(mm)

(Volts)

(ipm)

(mm/min)

(sec)

3/16

1/8

3

120

130

3300

0.5

1/4

1/8

3

125

110

2800

1.0

3/8

1/8

3

130

85

2160

1.5

1/2

1/8

3

130

55

1400

2.0

5/8

.16

4

135

45

1140

2.0

3/4

3/16

5

145

25

635

2.5

7/8

1/4

6

150

20

510

3.0

1

1/4

6

160

15

380

3.0

1-1/4

1/4

6

165

10

250

*

1-1/2

1/4

6

175

5

130

*

Shield

Gas

Pressure

Material

Thickness

Arc

Voltage

Setting

Approx.

Motion

Delay Time

Test

(bar)

Run

(bar)

(bar)

(mm)

(mm)

(Inches)

(Volts)

(mm/min)

(ipm)

(sec)

5

3

1/8

120

3300

130

0.5

6

3

1/8

125

2800

110

1.0

10

3

1/8

130

2160

85

1.5

12

3

.16

130

1400

55

2.0

15

4

.16

135

1140

45

2.0

20

5

3/16

145

635

25

2.5

25

6

1/4

160

380

15

3.0

32

6

1/4

165

250

10

*

4.0

Plasma

Gas

Flowrate

(l/min)

Plasma Gas

Pressure

Shield

Gas

Flowrate

(l/min)

210

28

2.5-2.8

3.6-3.9

99

60

Metric

36-40

52-56

English

Plasma

Gas

Flowrate

(SCFH)

Plasma Gas

Pressure

Shield

Gas

Flowrate

(SCFH)

Torch-to-Work

Distance

Travel Speed

Travel Speed

60

Torch-to-Work

Distance

Mild Steel – Above Water

200 amps

N

2

Plasma / CO

2

Shield

This gas combination is used when cut edge quality and surface nitriting are less important. Electrode life
is extended when this combination is used.

Set plasma gas inlet pressure to 120 psi (8.3 bar)
Set shield gas inlet pressure to 90 psi (6.2 bar)
If leads are greater than 50 feet, increase TEST pressure 5 psi for every extra 50 feet of torch lead length.
* Production cutting above 1 inch (25 mm) not recommended.

020424

Shield

020608

Nozzle

120837

Retaining cap

020415

Electrode

020607

Swirl ring

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