Filling the system -7, Power supply placement -7, Routing the torch lead -7 – Hypertherm MAX200 Machine Torch Plasma Arc Cutting System User Manual

Page 35: Power supply placement, Routing the torch lead

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MAX200

Instruction Manual

3-7

14

SETUP

Caution:

Do not route the torch lead with the torch connected. Damage to the torch could
result from dropping, banging, or scraping.

Filling the System

To fill the torch coolant tank prior to initial startup:

1. Ensure the torch lead is connected. Refer to Connect the Torch Lead in this section.

Note:

Always add coolant with the MAX200 system off.

2. Fill the tank with coolant until the level reaches the bottom of the neck, approximately 2.9 gallons (11liters).

Power Supply Placement

Prior to positioning the power supply, route the torch lead to the cutting machine. Once the torch lead has been
routed to the cutting machine, the power supply can be positioned, so that the torch lead and other system
interconnecting cables can be connected. This also allows the line disconnect switch box to be placed close to the
power supply for safety purposes. Placement of the power supply should also include the following criteria:

• Place the power supply in an area that is free of excessive moisture, has proper ventilation, and is relatively

clean.

• Place the power supply so that air flow is not blocked in any way. (Cooling air is drawn in through the front

panel grating, and is exhausted through the rear of the unit by a cooling fan.)

• Do not place any filter device over the air intake locations. This reduces cooling efficiency and VOIDS THE

WARRANTY.

Routing the Torch Lead

When routing the torch lead to the cutting machine, you will generally need to route the torch lead through a
festoon or a power track. Before routing the lead using either method, remove the torch from the torch lead. Once
the torch lead has been routed, replace the torch; it is now ready to be mounted to the torch mounting bracket.
Refer to the Maintenance section for the torch removal and replacement procedures.

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