Operation, English, Metric – Hypertherm MAX200 Machine Torch Plasma Arc Cutting System User Manual

Page 87: Stainless steel – above water 200 amps, H35 plasma / n, Shield, Warning

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4-22

MAX200

Instruction Manual

14

OPERATION

Shield

Gas

Pressure

Material

Thickness

Arc

Voltage

Setting

Approx.

Motion

Delay Time

Test
(psi)

Run

(psi)

(psi)

(Inches)

(Inches)

(mm)

(Volts)

(ipm)

(mm/min)

(sec)

1/4

3/16

5

135

62

1600

1.0

3/8

3/16

5

140

52

1300

1.0

1/2

3/16

5

140

42

1100

2.0

5/8

1/4

6

145

37

940

2.0

3/4

1/4

6

150

32

810

2.5

7/8

5/16

8

155

27

690

2.5

1

5/16

8

155

22

560

*

1-1/4

5/16

8

165

16

400

*

1-1/2

5/16

8

170

11

280

*

1-3/4

5/16

8

180

8

200

*

2

5/16

8

185

6

150

*

Shield

Gas

Pressure

Material

Thickness

Arc

Voltage

Setting

Approx.

Motion

Delay Time

Test

(bar)

Run

(bar)

(bar)

(mm)

(mm)

(Inches)

(Volts)

(mm/min)

(ipm)

(sec)

6

5

3/16

135

1600

62

1.0

10

5

3/16

140

1300

52

1.0

12

5

3/16

140

1100

42

2.0

15

6

1/4

145

940

37

2.0

20

6

1/4

150

810

32

2.5

25

8

5/16

155

560

22

*

32

8

5/16

165

400

16

*

English

Plasma

Gas

Flowrate

(SCFH)

Plasma Gas

Pressure

Shield

Gas

Flowrate

(SCFH)

Torch-to-Work

Distance

Travel Speed

70

36-40

62-66

275

60

Torch-to-Work

Distance

Travel Speed

Metric

Plasma

Gas

Flowrate

(l/min)

Plasma Gas

Pressure

Shield

Gas

Flowrate

(l/min)

4.0

33

2.5-2.8

4.3-4.5

129

Stainless Steel – Above Water

200 amps

H35 Plasma / N

2

Shield

This gas combination (Hypertherm recommends a mixture of 35% hydrogen and 65% argon for the plasma
gas) gives maximum thickness cutting capability, minimum dross levels, minimum amount of surface
contamination, excellent weldability and excellent cut quality on thicknesses greater than 1/2". On
thicknesses less than 1/2", excessive dross levels may be experienced. Electrode life is extended when
this combination is used.

Set plasma gas inlet pressure to 120 psi (8.3 bar)
Set shield gas inlet pressure to 90 psi (6.2 bar)
Note: Maximum piercing thickness 3/4" (20 mm) and IHS recommended.
If leads are greater than 50 feet, increase TEST pressure 5 psi for every extra 50 feet of torch lead length.
* Production cutting above 7/8 inch (21 mm) not recommended.

WARNING

Do not use water muffler when
cutting with argon-hydrogen!

020602

Shield

020608

Nozzle

120837

Retaining cap

020415

Electrode

020607

Swirl ring

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