Hypertherm MAX200 Machine Torch Plasma Arc Cutting System - Manual (Page 119)

5-8 MAX200 Instruction Manual
15
MAINTENANCE
Replacement
1. Replace the repaired or replacement lead(s) with the other leads.
2. Ensure the lead lengths (1-5) at both ends are in accordance with those called out in Figure 5-2.
3. Tape the leads together every 18 inches.
4. Slide the shield braid (8) over the torch lead ends and pull the sheath until it approximates the length
requirements called out in Figure 5-2.
5. Tape both ends of the shield braid to the torch lead.
6. Slide the shrink tubing (7) over the torch end of the shield braid. Heat the shrink tubing until it tightly bonds
around the shield braid and torch lead.
7. Replace the compression ring (9), shield collar (10), and hose clamp (11) over the power supply end of the
shield braid. Tighten the hose clamp.
8. Connect the torch lead to the power supply. Refer to the Connect the Torch Lead procedure on page 3-16.
9. Connect the torch lead to the torch. Refer to theTorch Replacement procedure on page 5-6.
Figure 5-2 Machine Torch Lead Assembly